Functions of Energy

Conservation
　　 Training Equipments
February 2, 2009

New Energy and Industrial Technology Development

Organization
 Contents
1. Functions of practical training equipment for reheating furnace --- P1
　　　　　
　 Flow figure of practical training equipment for reheating furnace -- P2
2. Practical training equipment for open burner --------------------------- P3
　　 Schematic figure of practical training equipment for open burner -
P4
3. Practical training equipment for explosions ----------------------------- P3
　　 Schematic figure of practical training equipment for explosion ----
P5
4. Boiler equipment --------------------------------------------------------------- P6
5. Training equipment for steam trap ----------------------------------------- P6
6. Functions of practical pump equipment training ------------------------ P7
　　 Flow figure of practical training equipment for pump -----------------
P8
7. Functions of practical fan equipment training --------------------------- P9
　　 Flow figure of practical training for fan equipment -------------------
P10
8. Functions of practical training for compressor equipment ---------- P11
Functions of practical training equipment for reheating furnace
Flow figure of practical training equipment
for Reheating furnace

Air→

LPG→

LPG→
Air→

Water←
Water→
２
 Practical training equipment for open burner
Main characteristics: 　 Ability to observe flame behavior; trainees can perform trial operations

Practical training equipment for explosions

Main characteristics: Equipment to learn the basics of gas handling

Schematic figure of Practical training
equipment for Open burner
LPG→
Air→
LPG→

Pr ima ry ai r Sec on dar y air

　 ↓ 　↓

Flo w r at e
adj ust in g
but ter fl y v al ve

LP G →

４
 Schematic figure of Practical training
equipment for Explosion

Vessel Vessel
B A

(c) ←(a) Fuel gas

(d) Drain← ←(b) Water supply

５
 Boiler equipment
Current status: Since the boiler is being used as a device to generate steam for steam trap training,
no boiler training is being provided.
　　　　　　
Perspective: A boiler is not necessary if steam piping is installed near the training equipment.
Should a boiler need to be installed, a once-through boiler is ideal as it is easy to handle. In this
case, water treatment equipment suited to supplied water quality would also need to be installed.
　　　　　　　　

Training equipment for steam trap

Functions of practical pump equipment training
Flow figure of practical training equipment for Pump
ポンプ実習設備フロ 図
Flow figure of practical training equipment for Pump

流量調整弁
Flow control motor 流量制御
operated valve Flow control 仕様 Specification
Ｑ 1: 流量計
Pump
Pe2 M Puddle flow meter 全揚程　　 33m
Q2 0 ～ 40m3N/h
Total pump head
吐出量　 0.4m3/min
Pe1 Capacity
M Q1 羽根径 No1 187mm
No2 180mm
Impeller diameter
Motor
QL2
出力　　　 5.5kW
Output power
Qs2 QL1

Pd2
Qs1

Pd1

Ps2
Water tank

No ２ Motor 直入れ
Ps1
Line starting
元電源 Power
No １ Motor AC200[V]
ＩＮＶ 50[Hz]
Suction Inverter 圧力制御 Pressure control
Pump

８
Functions of practical fan equipment training
Flow figure of practical training for Fan equipment
ファン実習設備フロ 図
Flow figure of practical training for Fan equipment
放散
元電源 Power AC200[V] 50[Hz] 50Hz Atmospheric
discharge
圧力損失測定用配管
P1 Piping for pressure loss P2 P3
圧力制御 Pressure control measurement
ＩＮＶ
Inverter
流量制御 Flow control
80A
100A H
H
Header eade
eade
（１） r
100A r
（３
Suction （２
）
） 100A
QF 流量調整弁
125A Flow control
valve

150A 100A
Ts
Pd Td 弁種類 Valve
Ｑ 1: 流量計
Ps
Orifice flow meter 　　　　バタ弁　 Butterfly valve
0 ～ 2000m3N/h
　　　　グローブ弁　 Globe valve
Motor Fan 仕様 Specification 　　　　ゲート弁　 Gate valve
吐出圧力　　 5.9kPa
Discharge pressure
仕様 Specification
吐出空気量　 30m3/min
出力　　　 7.5kW
Capacity
Output power

10
Functions of practical training for compressor equipment
Flow figure of practical training for Compressor equipment

コンプレッサ 実習設備フロ 図
Flow figure of practical training for Compressor equipment

L1 元電源 Power AC200[V] 50[Hz] 　 50Hz

直入れ ＩＮＶ 圧力制御

Line starting Inverter Pressure
Control

L2

圧縮機 Ts 圧力損失測定用ホース 漏れ損失確認用穴

Screw Compressor ・ Hose for pressure loss ・ Holes for leak
7.5 kW 200 V measurement: length 20m loss identification
0.95 m3/min P1 ・ Inside diameter: P2 ・ Inside diameter:
700 kPa 9mm/12mm/19mm 1mm/2mm/3mm

H He
ead ad Noise meter
Pd er （ er
1） （ 騒音計
2
Ｑ 1: 流量計 ） 放散
Orifice 圧力調整弁 Atmospheric
Flow meter Pressure discharge
Control valve

P0 流量調整弁
レシー Flow control
バー
Air
Recei Ｑ 2: 流量計 Ｑ 3: 流量計 Ｑ 4: 流量計
ver Ultrasonic
圧縮空気 Orifice Hot wire
Flow meter Flow meter Flow meter
Compressed air
12