Materi Training Boiler System Boiler system

Boiler House Diagram

Materi Training Boiler System Boiler system

Effects of flash steam

Materi Training Boiler System Boiler system

High pressure steam boiler

Materi Training Boiler System Boiler system

steam boiler system

Steam Boiler Accessories

Burner Gas Liquid Solid Pressure Control Pressure Controller Safety Pressure Switch Safety Valve Level Control Level Controller Safety Level control Level Indicator Feeding Water Feed Water Pump Feed Water Control Valve Boiler Blow down Intermittend Blow Down Continuous Blow Down Main Valve + Steam Separator Boiler Venting Economizer Superheater

Materi Training Boiler System Boiler system

Influence of the boiler capacity on the low level switchpoint

Main Steam Valve

Main steam valve Low level limiter Low level limiter

Steam area

Steam area

Combustion tube

Fire tube

Shell boiler without steam production

Shell boiler with steam production

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Compact probe NRGT 26-1

Frequency driven feedwater control
4...20 mA Steam

Feed water

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Comparison: Intermittent / Continuous

Intermittent with fixed switch points Continuous with variable switch points

High level-Alarm
High level -Alarm

Pump Off Pump On

Set point

Low level -Alarm

Low level - alarm

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Continuous level control

Level controler NRR 2-2e

Level probe NRG 26

LL-Alarm HL-Alarm

HL HL WR LL Feedwater pump

Indicator URA-2e

FeedwaterControl valve

Materi Training Boiler System Boiler system

Table 5.1 Feedwater for Steam Boiler & Hot Water Boilers
Unit
Pressure Visibillity Conductivity at 25C PH-value at 25C Total hardness Iron (Fe) Copper (Cu) Silica (SiO2) Oxygen (O2) Oil/Grease (Turbidity) Organic matter Not defined yet. See table 5-2 for Boiler water values Clear, no suspended solids see Feedwater fr Steam Boiler with TDS content Auxiliary Water for Hot water boilers Value

Materi Training Boiler System Boiler system

Table 5.2 Boiler water for Steam Boiler & Hot Water Boilers
Boiler water for steam boiler Unit Feed water conductivity > 30S/cm Feed water cond 30S/cm Boiler water for Hotwater Generators Value Clear, no stable foam See table 5-1

Pressure Visibillity Conductivity at 25C PH-value at 25C Acid capacity up to pH 8.2 Silica (SiO2) Phosphate (PO4) Organic matter Pressure depending, see picture 5-2

Materi Training Boiler System Boiler system

Picture 5.2 Max. allowed conductivity, pressure depending

1 2

Conductivity at 25C Operating Pressure

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Continuous Blowdown

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Intermittend Blowdown Valve New blowdown valve Type PA 46

Moveabel hand lever position adjustable in steps of 90

New clip fastening of the hand lever

Closed housing to pevent injuries through sudden operation Separate preload for the disk springs Additional wipers to reduce leakage rate Inspection bore for leakage detection Additional radial nozzle to reduce blasting damages

Assembly opening reduced in surface to Erhhter Schutz

Materi Training Boiler System Boiler system

Intermittend Blowdown MPA 46

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Hardness measures in Fresh water

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Pressurized Dearator

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Blowdown Vessel

Materi Training Boiler System Boiler system

Flash Vessel

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Condensate Tank

Materi Training Boiler System Boiler system

Desuperheater

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Desuperheater

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END OF TRAINING SESSION

THANK YOU