1. Preparing a viscous or syrupy dope (polymer / spinning solution) 2. Extruding the dope through a spinneret to form a fiber. 3. Solidifying the fiber by coagulation, evaporation, or cooling.
There are three major types of manufacturing Synthetic Fibers: a. Wet spinning
b. Dry spinning
c. Melt spinning
Polymer is dissolved by chemicals. Fiber is spun into chemical bath. Fiber solidifies when coagulated by bath.
Polymer chips are dissolved by solvent Fiber is spun into warm water Fiber solidifies by evaporation of the solvent
MELT SPINNING