POWER TRANSMISSION MAINTENANCE

(PERAWATAN EQUIPMENT TRANSMISI)

By Nasri Marzuki KM-2

PAPER MECHANICAL MAINTENANCE TRAINING 2011

BIODATA
Nama NIK Position Ext : Nasri Marzuki : 146712 : Section Chief : 3421

Tempat Lahir : Koto Baru

INTRODUCTION
Power Transmission
Penghantar gaya dari satu equipment ke equipment lain

Power Transmission

Coupling

Gearbox

Chain & Belting

CHAIN & BELTING

Chain & Belting Installation
Drive Alignment 1. Aligning Shafts Shaft harus Parallel dan sejajar. Untuk mengecek diperlukan water pas atau feeler bar. 2. Aligning Pulley / Sprockets Dapat menggunakan penggaris atau untuk jarak yang panjang biasa menggunkan tali untuk mengukur algnmentnya

Shaft alignment

Pulley / Sprockets alignment

CHAIN & BELTING

Roller Chain Components

CHAIN & BELTING

Roller Chain Maintenance
1. 2. 3. 4. 5. Check lubrication Check chain tension Check chain wear Check sprocket tooth wear Check chain failure

Check chain tension

CHAIN & BELTING

BELTING MAINTENANCE 1. Visual Inspection of Belting 2. Pulley Wear 3. Misalignment

Misalignment type

Force-deflection method of tensioning.

CHAIN & BELTING

BELTING PROBLEM TROUBLESHOOTING

Click me

More Problem Troubleshooting

GEARBOX
COMMON GEAR TYPE

1. Spur Gear
2. Helical 3. Double Helical

4. Plain Bevel
5. Spiral Bevel 6. Hypoid

7. Worm
8. Rack and Pinion 9. Internal

GEARBOX
GEAR TOOTH WEAR AND FAILURE

1. Classification A : Surface deterioration 1. Wear 2. Plastic flow 3. Scoring 4. Surface Fatigue 5. Miscellaneous tooth-surface deteriorations
2. Classification B 1. Fatigue 2. Heavy wear 3. Overload 4. Cracking : Tooth Breakage

GEARBOX
1. Wear

NormalWear

Abrasive Wear

Scratching

Overload

COUPLING
Coupling Description Flexible coupling adalah suatu alat mekanikal yang berfungsi mengabungkan dua shaft secara axial. Yang bertujuan menghantarkan torsi dan gaya putar tanpa slip dan juga dapat mengkompensasi angular, parallel dan axial misalignment.

COUPLING
Type Coupling 1. Chain Couplings 2. Gear Couplings 3. Floating Shaft Gear Couplings 4. Spindle Couplings 5. Metallic Grid Couplings 6. Oldham Couplings 7. Elastomeric Couplings

COUPLING
Type Coupling

COUPLING
Causes of Coupling Failure 1. Internal causes 2. External causes Coupling Selection
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Type Driving Torsional Characteristics Torque Rotating Speed Shaft Sizes Distance Between Shaft ends Axial Movement from shafts Equipment Position Ambient Conditions (Wet,Dry,Corrossion,Dust) Bearing Location Cost