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Training R1.

K
Crailsheim, 2011-08-15

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Design and Operation Geared Variable Speed Coupling - Type R1.K


Voith geared variable-speed
couplings combine mechanical gears and a hydrodynamic variablespeed turbo coupling in one common housing

The oil tank is bolted to the bottom


of the housing

The gear stage is arranged on the


input side of the coupling.

562SVTL12.1

Design and Operation Geared Variable Speed Coupling - Type R1.K


Both working and lube oil are
supplied from the integrated oil tank, but have separate circuits

The oil system can also be used to


supply both the motor and the driven machine with lube oil

562SVTL12.1

Design Geared Variable Speed Coupling - Type R1.K


1 Housing with oil tank 2 Input shaft 3 Gear 4 Primary shaft 5 Primary wheel 6 Secondary shaft 7 Secondary wheel 8 Shell 9 Working chamber 10 Scoop chamber 11 Thrust bearing 12 Radial bearing 13 Mech. Working oil pump 14 Mech. Lube oil pump 15 Aux. Lube oil pump 4

562SVTL12.1

Design Geared Variable Speed Coupling - Type R1.K


16 Scoop tube 17 Actuator 18 Adjusting lever 19 Oil circulation control valve 20 Pressure relief valve working oil 21 Pressure relief valve lube oil 22 Double oil filter 23 Lube oil cooler 24 Working oil cooler 25 Instruments 26 Non return valve 5

562SVTL12.1

Designations
Gear step input side ratio u1 = z0/z1 pitch circle radius r0 pitch circle radius r1

Hydrodynamic circuit Profile diameter dp Scoop tube position h Filling grade f Slip s = 1-n2/n1 Power characteristic number lamda

Oil flow: Max. Working oil flow Qk Working oil flow Qu = f(h) Lube oil flow Qs External lube oil flow Qf Oil flow working oil pump Qpa Oil flow lube oil pump Qsa

Input shaft Torque M0 Speed n0 Primary shaft Torque M1 Speed n1

Secondary shaft Torque M2 Speed n2

562SVTL12.1

Power losses
Bearing losses Pvl Pump losses Working oil pump Pvpa Lube oil pump Pvps

Input losses

Oil circuit losses Pvu Slip losses Pvs Gear step input side Gear losses Pvz0,1 Ventilation Pvvz0,1 Ventilation coupling Pvvk

562SVTL12.1

Working oil cooler

Output Power

Lube oil cooler

Slip

Secondary & output shaft

Bearings Gear

Oil circuit

Input shaft

Bearings Ventilation

Working oil pump

Input Power
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Oil Circuit Power Losses


Power losses at parabolic output torque
100 90 80 70 60 50 40 30 20 10 0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1

M,P v [%]

Pvmax at 0,66 for parabolic torque

Parabolic Torque

Power Losses

n2/n1

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Design and Operation Speed control


1 Adjusting control lever 2 Control shaft 3 Segment 4 Scoop tube 5 Cam (Oil circulating valve) 6 Pressure relief valve

562SVTL12.1

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Working oil circuit


Heat exchanger

Pump

Turbine

Filling pump

Circulation control valve Pressure relief valve


562SVTL12.1

Oil tank
11

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Oil flow R16K.1

600

Pe;QA=f(Scoop tube pos. H )

500

Working oil flow regulation R1.K with cam system


Pe kW QAA l/min

Pe;QA(kW;l/min)

400

300

200

100

0 0 10 20 30 40 50 60 Scoop tube pos. H (%) 70 80 90 100

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Closed circuit
QK=Oil flow into Coupling QS=Oil flow from Coupling QP=Oil flow Filling pump QDBV=Oil flow into Oil tank pK=Knot pressure h=Scoop tube position f=Filling grade

h Heat exchanger QK f QS pS Filling pump pK QP


Pressure relief valve

Circulation control valve (Oil flow valve)

QDBV

Oil tank
562SVTL12.1 14

Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK n1, n2

Mmot Mk

2
15

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Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK n1, n2

pS pK

3
16

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Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK n1, n2

n1 n2

4
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Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK n1, n2

Qk

5
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Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK
n1, n2

[l/min]

Qp

6
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4
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Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK
n1, n2

QDBV

4
20

Prsentationstitel | Ort oder Vortragender | YYYY-MM-DD

Start up and regulating


[100%]

Mmot h f

QK QP QDBV QS

pK
n1, n2

Qs

4
21

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Performance characteristics Geared Variable Speed Coupling - Type R1.K

R16K.1
P =2000 kW n1= 4478 U/min
Instruction Manual

562SVTL12.1

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Side view input side

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Side view output side

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Side view

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Instrument panel

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Contact: Johannes Feuchter Trainer Service Variable speed couplings Tel. +49-7951-32-541 johannes.feuchter@voith.com

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562SVTL12.1

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