Reference
U1-13 Fogarty et al., Production and Inventory Management, South-Western Publishing Co., Cincinnati, 1991
CRP verifies that there is sufficient capacity to process all orders due to be released within the planning horizon.
Compared with the available capacity A detailed comparison of the capacity required (by MRP plan and by orders currently in progress) versus available capacity.
CRP Mechanism
U1-13, p.432-433
BOM
Level 0 1
Qty/Part 100 1 2
2
2
MPS
121
122
6
10
10
11
12
250 200 250 150 200 300 150 250 200 200 250 200
Routing Files
Part
100 110
Lot
L4L 400
WC
1 2 1 3 1 2 2 3 1 3
SU time/lot
30 min 10 15 15 25 15 25 30 75 30
Planned Orders Part 1 2 100 200 250 110 400 400 121 122 2400 6000 0 0
Run time/unit
2.5 min 0.75 0.5 0.3 0.25 0.25 0.75 0.15 0.5 0.75
3 150 500 2400 0 4 200 400 0 6000 5 300 400 0 6 150 400 0 7 250 400 0 0
121 2400
122 6000
Released Orders Part 1 2 100 250 110 400 121 122 2400 6000
2400 2400
Part 1 2 3 4 5 6 7 100 200 250 150 200 300 150 250 110 400 400 500 400 400 400 400 121 2400 0 2400 0 2400 2400 0 122 6000 0 0 6000 0 0 0
Part 1 2 3 4 5 6 7 100 200 250 150 200 300 150 250 110 400 400 500 400 400 400 400 121 2400 0 2400 0 2400 2400 0 122 6000 0 0 6000 0 0 0
Routing Files
Part
100 110
Lot
L4L 400
WC
1 2 1 3 1 2 2 3 1 3
SU time/lot
30 min 10 15 15 25 15 25 30 75 30
Run time/unit
2.5 min 0.75 0.5 0.3 0.25 0.25 0.75 0.15 0.5 0.35
3 150 500 2400 0 4 200 400 0 6000 5 300 400 2400 0
121 2400
122 6000
Released Orders Part 1 2 100 250 110 400 121 122 2400 6000
Planned Orders Part 1 2 100 200 250 110 400 400 121 122 2400 6000 0 0
t 1 2 1
WC 1 1 2 2 1
SU 30 15 10 15 25
121
2 1
122
2
1
3
1
30
75
0.75x6000=4500
0.5x6000=3000
4530
3075
Capacity Comparison
RCCP use average capacity CRP cumulative capacity
U1-13, figure 13-3
If CRP is to work, lead time must be predictable. queue time must be predictable queues must be planned and controlled Managing queue: Metering input of load into the system based on measurement of output (Input/Output control). Controlling the release of manufacturing jobs to the shop floor