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PROJECT TITLE: DESIGN OF GRAVEL

ROAD AT MBAGALA.
CASE STUDY :SAKU
PROJECT TYPE: DESIGN.
STUDENT NAME: ADAUS PASCHAL.
ADMISSION NO: 1001016998

INTRODUCTION
Saku is located at Mbagala in Temeke municipal where people use as the
habitat. The existing road was the earth road which being used for transportation,
due to increase of people and traffic volume now days the road does not
perform well means of transportation. Gravel road is needed in order to improve
transportation in Saku. The scope of this is 2km

PROBLEM STATEMENT
The increase in traffic volume, population and social activities in Saku, the
earth road does not perform well means of transportation. The loose of
confortability of road user, extent damage and loose of sufficient camber on the
road surface.

OBJECTIVES
GENERAL OBJECTIVE
The main objective of this project is to design the gravel road from Mzambarauni to
saku 2km long.

SPECIFIC OBJECTIVE
Design of gravel thickness layers which can withstand the expected traffic loading
during the road services.

OUTCOME
The design documents.

METHODOLOGY.

Literature review
Data collection
Data analysis and design

LITERATURE REVIEW
The road that will be designed is that which will accommodate the maximum
number of vehicles which are used by the previous road. This due to an
increases in traffic volume, social activities and business activities at Saku now
days the road fail to perform well means of transportation. The road expected
to be designed should have the following characteristics:
i.
To offer the complete freedom to the road users.
ii.
Easy to short distance travel.
iii. Speed movement that will related to severity to accident.

DESIGN FACTORS
The design factors to be considered
1.
Design wheel load
2.
Strength of sub grade
3.
Climatic condition
4.
Pavement component materials

STRENGTH OF SUB-GRADE

These are the natural soil of the design place. It is very important layer that carry the total
load imposed on the road surface .The strength of the sub-grade should be designed from
the CBR value minimum 15% if found less than 15% soil stabilization should take place .Sub
grade sample are be taken at an interval of 250m from the chainage of 0+00m.
The lower the CBR value the thicker the pavement component

SUB-BASE /BASE COURSE.


These are the major pavement layer which carry the imposed wheel load and distribute to
the sub grade. This layer should be stronger enough .The materials are place on the prepared
sub grade which may be used as wearing course. Heavy compaction must done to improve
stability. The CBR value factor is considered in provision of thickness of this layer.

WEARING COURSE

This layer carries the total wheel load and transfer it to the sub base or base course.
Always be smooth and well compacted of the materials which being used in design. This layer
will be provided according to the Laboratory tests results of materials.

TEST TO BE DONE

The following tests are to be done and used in design of each layer:
Attertberg limit (LL,PL and PI).
Sieve analysis.
Compaction test (MDD and OMC)
CBR test.
CBR value design 90% ile =0.1(n-1)
where, n=is number test

DESIGN OF WHEEL LOAD

The weight of vehicle imposed on the pavement layer may affect the performance of
road surface. These vehicles causes damages are known as commercial vehicle which are
measured by Standard Axle load (S.a.L).
One SaL=8160kg or 8.16tone which is measured by Equivalent single Axle (E.S.a).
E.S.a =[load/8160kg]4.55 or [load/8.16tone]4.55

TRAFFIC COUNTING

These process of counting the total number of vehicles passing through the road is to be
known. These process is done at 12 hours to the commercial vehicle. Throungh traffic
counting process Equivalent Standard axle are obtained. In this case the Average Daily Traffic
(ADT) are included to determine the total number of commercial vehicle passing per week or
per year.
Cumulative Equivalent Standard axle Load also is to known.

TRAFFIC COUNTING CALCULATION:

E.S.a =(load/8160kg)4.55 or (load/8.16tone)4.55


ADT =Total number of vehicles counted
7days
Standard axles per day (t) =standard axle/day
C.E.S.a.L =365xtx[(1+r) n _ 1]
r
E.S.A.L= 365ADT(1+r) n
r
Where, r=Growth rate of road
n=Design life of a road
ADT=Average Daily Traffic.

DATA COLLECTION

The following data were collected in order to continue with the project:
1.
Soil Laboratory test on the following :
Compaction test
Sieve analysis test
Atterberg limit

CBR test
2.Traffic counting
3.Assessment on rainfall intensity
4.Surveying data.

Compaction test

Project:
Client:

Chainage(km)
T/Pit No

00+250

Operator Adaus Paschal


Sample No.
TEST METHOD
CML TEST 1.9, ref BS 1377:Part4:1990
METHOD
TEST No.
1
WEIGHT OF SAMPLE
(g)
WATER ADDED
(%)
100
WEIGHT of MOULD +SAMPLE
WEIGHT OF MOULD
WEIGHT OF SAMPLE
WET DENSITY
FACTOR OF MOULD:
MOISTUR
E
CONTAINE
R No
WEIGHT
OF WET
SOIL
+CONTAIN
ER
WEIGHT OF DRY SOIL + CONTINER
WEGHT
OF
CONTAINE
R
WEIGHT OF WATER
WEIGHT OF DRY SOIL
MOISTURE CONTENT
DRY DENSITY

Offset
Date

31/01/2013

Approved
2

200

3
4000
300

400

500

600

(g)

5470

5550

5600

5640

5677

5665

(g)
(g)
(kg/m3)

3685
1785
1785

3685
1865
1865

3685
1915
1915
1000

3685
1955
1955

3685
1992
1992

3685
1980
1980

C8

C14

D57

D24

D68

C23

(g)
(g)

177.8
176.6

204.5
198.6

210.6
202.8

217.1
206.9

242.3
225.8

292.5
268.8

(g)
(g)
(g)
(%)
(kg/m3)

86.1
1.2
90.5
1.3
1762

84.9
5.9
113.7
5.2
1773

96.7
7.8
106.1
7.4
1784

94.4
10.2
112.5
9.1
1792

81.6
16.5
144.2
11.4
1787

88
23.7
180.8
13.1
1751

1800
1

13

Dry density (kg/m3)

1790

1780

1770

1760

1750

1740

MDD (kg/m3) =

MDD (kg/m3) =

1793 OMC
(%) =content10.3
Moisture
(%)

1793 OMC (%) =

10.3

NMC (%) =

NMC (%) =

4.0

4.0

PROJECT:BH NO:
SAMPLE NO:
DEPTH(m):
OPERATOR:
DATE:
Before Washing
Mass of Pan + soil
Mass of Pan alone
Mass of soil
Dry mass
Mass of Pan + soil
Mass of Pan alone
Mass of dry soil
Mass of washed fines
Correction Factor
Mass of Dry Soil used for test
Bs test sieve

Dar es Salaam Institute of Technology.


Civil & Building Engineering Department.
Materials Testing Laboratory.
BS:1377:1990 : PARTICLE SIZE DISTRIBUTIONS
Wet/Dry Sieving Method (Hydrometer Analysis )
SAKU ROAD
SUB-GRADE
ADAUS PASCHAL
06.01.2013
(gm)
(gm)
(gm)

525.50
229.00
296.50

(gm)
(gm)
(gm)
(gm)
(gm)

296.50
502.50
229.00
273.50
23.00
0.98

Mass of Pan

Mass

296.5

296.5
Mass retained

"+ soil

Retained

Correction Value

7.3
79.4
37.2
40.3
40.6
31.7
32.2
0.2
268.9

7.2
77.80
36.5
39.5
39.8
31.1
31.6
0.2
264.4

Overall mass of sample


Pan No
Mass of Pan + soil
Mass of Pan + dry soil
Mass of Pan alone
Mass of water
mass of dry soil
Moisture content
Overall dry mass of sample
% Passing on 19mm

(gm)

Equivalent mass of sample used for test


Correction Factor

(gm)

(gm)
(gm)
(gm)
(gm)
(gm)
%
(gm)
%

% retained
Total % Passing

Mass of Pan
75mm
63mm
50mm
37.5mm
25mm
19mm
Mass of Pan
12.5mm
10mm
6.3mm
Mass of Pan
4.75mm
3.5mm
2mm
1.18mm
600micron
425micron
300micron
212micron
150micron
63micron
Passing
Total

229.00

236.30
308.40
266.20
269.30
269.60
260.70
261.20
229.20
2100.9

2.70
29.50
13.80
15.00
15.10
11.80
12.00
0.10
100.00

100
97
68
54
39
24
12
0
0

Gradation Curve
100
90

Percentage passing (%)

80
70
60
50
40
30
20
10
0
0.01

0.10

1.00

10.00

Sieve size (mm)

SILT

SAND

GRAVEL

100.00

Dar es Salaam Institute of Technology.


Civil & Building Engineering Department.
Materials Testing Laboratory.

TO BS 1881 : Part 116 : 1983

ATTERBERGS' LIMITS TEST

CLIENT :
LOCATION :

SAKU

OPERATOR :
DATE :

ADAUS
05.01.2013

Test No.
TYPE OF TEST
Initial dial gauge reading
Final gauge reading
Cone penetration
Container No.
Mass of wet soli + container
Mass of dry soil + container
Mass of container
Mass of moisture
Mass of dry soil
Moisture content (w)
Cone penetration

BH No.
Sample No.
Depth(m):

1
2
3
4
LL
LL
LL
LL
mm 3.5 2.6 2.4 2.5 2.1 2.2 2.2
2.4
mm 17.8 17.9 19.7 20.6 21.6 22.8 25.4 26.5
mm
14.8
17.7
20.1
23.7

gm
gm
gm
gm
gm
%
mm

29
54.30
53.40
29.10
0.90
24.30
3.70
14.8

43
64.20
62.50
29.70
1.70
32.80
5.18
17.7

59
60.60
58.50
28.30
2.10
30.20
6.95
20.1

8A
55.60
53.70
31.00
1.90
22.70
8.37
23.7

PL

PL

CONEPENETRATION (mm)

CONE PENETRATION (mm) / MOISTURE CONTENT (%)

26
25
24
23
22
21
20
19
18
17
16
15
14
13
12

Liquid limit :
Plastic limit (PL)
Plasticity index (PI)

17
10
7

Linear Shrinkage (LS)

NP

8
MOISTURE CONTENT (%)

11

Motorize traffic

Mon

Tues

Thurs

Fri

Total

Cars(saloon&RAV4)

111

92

Wed
67

P/ up&Vans <3 tones

64

45

65

54

60

43

47

378

Lorries under 5t

18

33

28

32

43

46

44

244

Lorries over 5t

14

16

18

15

12

87

Lorries with trailer(Heavy)

32

Semitrailer(Very Heavy)

16

Bus under 25 seats

225

222

253

231

234

243

223

1630

Buss over 25seats

234

237

232

234

231

234

1405

Total

675

675

614

690

650

628

4357

235
649

Summary of Traffic counting


Total number of traffic volume

4,357

Total number of commercial vehicle 1,540


Average Daily traffic

623

52

98

Sat
73

Sun
72

565

DATA FOR RAINFALL IN DSM

Year

Jan

Fe

Mar

DAR PORT
MONTHLY
RAIINFALL

RAINFALL

Apr

Jun

Ma

Jul

Aug

Sep

Oc

Nov

Dec

2001

106

192

171

237

255

11

15

13

3.7

16

87

2002

98

62

49

596

43

2.6

44

80

27

48

44

125

2003

56

50

68

70

134

73

12

10

23

40

41

2004

53

135

53

143

36

42

66

128

46

172

2005

93

2.1

71

139

409

8.3

26

10

13

45

10

2006

9.4

28

269

243

109

189

21

13

53

152

215

2007

10

21

140

191

220

29

11

42

5.9

74

19

2008

46

52

113

228

170

30

19

35

67

137

7.7

2009

65

50

52

197

17

17

18

7.4

33

2010

52

54

78

353

74

22

16

21

46

88

2011

9.5

34

41

205

72

13

20

38

23

77

235

2012

3.6

31

84

210

98

7.8 m

8m

SURVEYING DATA.
LOCATION:SAKU ROAD
BS

IS

OBSERVER:ADAUS PASCHAL
FS

RISE

FALL

1.56

RL

RM

100.27

TBM

1.43

0.13

100.40

RIGHT

0.59

0.84

101.24

CENTER

0.48

100.76

LEFT

0.02

100.74

RIGHT

100.61

CENTER

0.50

101.11

LEFT

1.07
2.35

0.09
2.48
1.98

0.95

1.76

0.22

101.33

RIGHT

1.50

0.74

0.21

101.54

CENTER

0.15

101.69

LEFT

1.35
1.50

0.15

101.54

RIGHT

1.63

0.13

100.41

CENTER

0.13

100.28

LEFT

2.76

Dar es Salaam Institute of Technology.


Civil & Building Engineering Department.
Materials Testing Laboratory.
CML Test 1.11( BS 1377:Part 4: 1990 and TMH1 method A8: 1986)

Client:
Project:
Chainage:
PIT No.
SAMPLE No.:
Depth(m):
Date:

SAKU ROAD
Top (%)
Bottom (%)
Average CBR Value

SUB GRADE
12.01.2013

Pr. Constant

Bearing value at
2.5mm
19
18
19.0
0.23

Compaction effort
Before soaking
4.09
4.15
4.18
4.14
Aftersoaking
3.95
4.08
4.11
4.05
Swell(mm)
-0.009
dh Volume

Penetr.of
plunger
mm
0.00
0.25
0.50
0.75
1.00
1.25
1.50
1.75
2.00
2.25
2.50
2.75
3.00
3.25
3.50
3.75
4.00
4.25
4.50
4.75
5.00
5.25
5.50
5.75
6.00
6.25
6.50
6.75
7.00
7.25
7.50

Force on plunger
Top
PR(div)
kN
0.0
0.0
2.0
0.5
3.0
0.7
4.5
1.0
5.0
1.2
6.5
1.5
7.5
1.7
8.0
1.8
9.0
2.1
10.0
2.3
11.0
2.5
11.5
2.6
11.9
2.7
12.5
2.9
13.0
3.0
13.9
3.2
14.5
3.3
15.0
3.5
16.0
3.7
16.5
3.8
17.0
3.9
17.5
4.0
17.5
4.0
18.0
4.1
18.0
4.1
18.5
4.3
19.0
4.4
19.0
4.4
19.5
4.5
20.0
4.6
20.0
4.6

Force on plunger
Bottom
PR(div)
kN
0.0
0.0
2.0
0.5
3.0
0.7
4.5
1.0
5.0
1.2
6.5
1.5
7.5
1.7
8.0
1.8
9.0
2.1
10.0
2.3
10.5
2.4
11.0
2.5
11.0
2.5
11.5
2.6
12.0
2.8
12.0
2.8
12.5
2.9
12.5
2.9
13.0
3.0
13.0
3.0
13.0
3.0
14.0
3.2
14.5
3.3
15.0
3.5
15.0
3.5
15.5
3.6
16.0
3.7
16.0
3.7
16.5
3.8
17.0
3.9
17.5
4.0

5mm
20
15
18

kN/div
4.5kg 5 layers
62 blows
62 blows

Moisture content at compaction


Tin No.
Tin + wet soil (g)
Tin + dry soil (g)
Tin alone (g)
Moisture content (%)

Position
Tin No.
Tin + wet soil (g)
Tin + dry soil (g)
Tin alone (g)
Moisture content (%)
Average mc (%)

CBR
Values
39
33
36

B8
271.3
261.2
93.3
6.0

Moisture content at end of CBR.


Top
B17
336.8
315.5
90.7
9.5
4.7
Density before soaking

mass of mould + soil(g)


Mould number
mass of mould (g)
mass of compacted soil (g)
volume of compacted soil (mls)
Bulk density (Kg/m3)
Dry density (Kg/m3)
Moisture content (%)
Density after soaking
mass of mould + soil(g)
Mould number
mass of mould (g)
mass of compacted soil (g)
volume of compacted soil 2130mls
Bulk density (Kg/m3)
Dry density (Kg/m3)
Moisture content (%)

Centre

Bottom

11042
Z
6125
4917
2130
2.308
1.792
6.0
11189
Z
6125
5064
2130.0
2.377
2.270
4.0

Position
PENETR
ATION
Pr Dial
reading
Equivale
nt kN
CBR
(%)

Top
Bottom
2.5 5.0 2.5 5.0
mm mm mm mm
11.0 17.0 10.5 13.0
2.5

3.9 2.4 3.0

19

20

18 15

Maximum Dry
density
Optimum moisture
content

(Mg/
1.793
m3)
(%)

10.30

MATERIAL LABORATORY TEST


CBR WORKSHEET: CH 0+000
SUBGRADE
MATERIALS

Method

6/4/2013
Compaction Data
Proving Ring Factor
(kN/div)
Proving Ring Capacity
(kN)

MDD
OMC(%)

0.047
40

2110
8.5

Mould No

62 heavy blows, 5 layers


Bef. Soak
After soak
Z

Mass of Mould (g)


Mass of Mould + wet soil
(g)
Mass of wet soil (g)
Volume of Mould (cc)
Wet Density (kg/m3)
Moisture Content
Dry Density (kg/m3)
Compaction (%)

30 heavy blows, 5 layers


Bef. Soak After soak
Y

A
62 light blows, 3
layers
Bef. Soak After soak
A

62 blws heavy 5lyers

Load-Penetration Curves
30 heavy blows, 5 layers

6831

6831

6832

6832

6751

6751

11586
4755
2125
2238.000
8.5
1.994
95.0

11596
4762
2125
2241.000
13.3
2.2
106.0

10744
3956
2125
1841.00
8.40
1.84
87.0

10788
3912
2125
1862.00
12.30
1.86
88.0

11086
4117
2125
1937.00
8.30
1.94
92.0

11092
4237
2125
1994.00
13.1
2.0
94.0

62 light blows, 3 layers

7.0

6.0

5.0
C
c
289.2
270.4
51.6
18.8
218.8
8.8

B
222.4
200
31.8
22.4
168.4
13.3

c1
215.5
202.2
43.4
13.3
158.8
8.4

A
D
296.6
281.7
44.8
16.9
136.9
12.3

A
222.6
209.5
42.6
13.1
156.9
8.3

42
236.6
212.8
29
24
182.8
13.1

4.0
Load (kN)

Moisture Content
Determination
Container Number
Wt of wet soil + container (g)
Wt of dry soil + container (g)
Wt of container (g)
Wt of water (g)
Wt of dry soil (g)
Moisture content (%)

3.0
Penetration Data
Plunger Penetration
(mm)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5

C
B
62 blws heavy 5lyers 30 heavy blows, 5 layers
Gauge autocalc
Gauge
autocalc
Reading Load (kN)
Reading
Load (kN)
0.0
0.0
0.0
0.0
3.5
0.7
1.0
0.6
4.5
1.3
2.0
1.4
5.0
1.7
2.5
1.7
6.0
2.1
4
1.9
6.5
2.5
5
2.2
7.5
2.8
6.5
2.4
8.5
3.1
7.5
2.8
9.0
3.5
8.5
2.2
10.0
3.8
9.0
3.4
11.0
4.0
10.5
4.8
12.0
4.2
11.5
4.9
12.5
43.0
13.0
5.0
14.0
4.6
14
5.2
15.0
4.7
15.4
5.6
0.9
48.0
16.5
5.0

A
62 light blows, 3 layers
Gauge
autocalc
Reading
Load (kN)
0.0
0.0
1.0
0.2
2.2
0.4
3.0
0.9
4.3
1.5
5.5
2.3
6.0
2.4
6.5
2.5
7.00
2.9
8.0
3.3
9.0
3.5
9.5
3.8
10.5
4.2
12.0
4.5
14.0
4.7
16.0
4.9

2.0

1.0

0.0
0

Pen (mm)

CBR Calculations

autocalc

62 blows
5 layers
CBR at 2.5mm pen (%)
CBR at 5.0mm pen (%)

30 blows
5 layers

62 blows
3 layers

19
20

17
24

17
18

20

21

18

0.00
0.02
0.02

0.000
0.01
0.01

autocalc

CBR (%)

Swell
Initia dial gauge reading
0.00
Final dial gauge reading
0.0
Difference (swell)
0.02
Percentage swell
CBRsoaked - Percent MDD Relationship
CBR (%)

0.015
100

Comp. (%)

62 Heavy blows, 5 layers

19

100

30 heavy blows, 5 layers


62 light blows, 3 layers

24
17

93
88

C
o
m
p
(%)

10
86

Maximum Dry density 96


(%)

7.0

15.0

6.0

15.4

4.8

14.0

3.9

7.5

0.9

6.0

16.5

4.9

16.0

4.1

62 blws heavy 5lyers

Load-Penetration Curves
30 heavy blows, 5 layers
62 light blows, 3 layers

7.0

6.0

5.0

Load (kN)

MATERIAL LABORATORY TESTS CBR WORKSHEET


SUBGRADE
Sample description:
MATERIAL
Sample
Description:
CH0+500
Depth
62 heavy blows, 5 30 heavy blows, 5 62 light blows,
SUBGRADE MATERIALS
layers
layers
3 layers
Compaction
After
Bef.
Bef.
After
Data
Bef. Soaksoak
Soak
After soak Soak soak
Proving Ring
Mould
Factor (kN/div) 0.047 No
A
A
Y
Y
Z
Z
Proving Ring
Mass of Mould
Capacity (kN)
40 (g)
7200
7200
7231
7231
7232 7232
Mass of Mould +
wet soil (g)
11675
11678 11842
11876 11640 11660
Mass of wet soil
MDD
2185 (g)
4475
4498
4611
4645
4406 4426
Volume of Mould
OMC(%)
7.3 (cc)
2130
2130
2130
2130
2130 2130
Wet Density
2069.0 2078.0
(kg/m3)
2101.000 2112.000 2165.00 2181.00
0
0
Moisture Content
7.5
11.1
8.40
13.30
7.10 12.3
Dry Density
2069.0
(kg/m3)
2100.000 2120.0 2164.00 2178.00
0
2075.0
Compaction (%)
96.0
97.0
99.0
100.0
94.0 95.0
Moisture Content
Determination
C
B
A
Container
Number
c
c1
D
A
42
Wt of wet soil +
container (g)
311.4 205.7
267.7
196.34 211.78 209.34
Wt of dry soil +
container (g)
293.4 188.2
251.16 178.65 199.7
190.54
Wt of container
(g)
32.6
31.1
32.4
30.5
29.88
40.2
Wt of water (g)
18
17.5
16.6
19.69
12.1
18.8
Wt of dry soil
(g)
240.8 157.1
218.76 148.15 169.9
150.34
Moisture
content (%)
7.5
11.1
7.6
13.3
7.1
12.5
Penetration
62 blws heavy 30 heavy blows, 5 62 light blows, 3
Data
5lyers
layers
layers
Plunger
autocal
Penetration
Gauge
c
Gauge autocalc Gauge autocalc
Readin Load
Load
Load
(mm)
g
(kN) Reading
(kN)
Reading (kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
3.5
0.7
1.0
1.8
1.0
0.2
1.0
4.5
1.4
2.0
2.1
2.2
0.4
1.5
5.0
1.9
2.5
2.5
3.0
0.9
2.0
6.0
2.8
4
2.7
4.3
1.5
2.5
6.5
3.4
5
3.1
5.5
2.3
3.0
7.5
3.5
6.5
3.4
6.0
2.4
3.5
8.5
3.7
7.5
3.7
6.5
2.5
4.0
9.0
4.6
8.5
3.8
7.00
2.7
4.5
10.0
5.3
9.0
4.1
8.0
2.9
5.0
11.0
5.4
10.5
4.2
9.0
3.0
5.5
12.0
5.6
11.5
4.4
9.5
3.3
6.0
12.5
5.7
13.0
4.5
10.5
3.4
6.5
14.0
5.9
14
4.7
12.0
3.6

4.0

3.0

2.0

1.0

0.0
0

4
Pen (mm)

CBR Calculations

autocalc

62 blows

30 blows

62 blows

5 layers

5 layers

3 layers

CBR at 2.5mm pen (%)

26

23

17

CBR at 5.0mm pen (%)

27

21

15

27

22

16

Initia dial gauge reading

0.00

0.00

0.000

Final dial gauge reading

0.0

0.02

0.01

Difference (swell)

0.02

0.02

0.01

autocalc

CBR (%)
Swell

Percentage swell

0.015

CBRsoaked - Percent MDD Relationship

100
CBR (%)

Comp. (%)

62 Heavy blows, 5 layers

26

98

30 heavy blows, 5 layers

21

99

62 light blows, 3 layers

17

78

C
o
m
p
(%)
10
76
86
Maximum Dry density (%)

96

MATERIAL LABORATORY TESTS CBR WORKSHEET


SUBGRADE
Sample description:
MATERIAL
Sample
Description:
CH 1+000
Depth
62 heavy blows, 5 30 heavy blows, 5 62 light blows,
SUBGRADE MATERIALS
layers
layers
3 layers
Compaction
Bef.
After
Bef.
Bef.
After
Data
Soak
soak
Soak
After soak Soak soak
Proving Ring
Mould
Factor (kN/div) 0.047 No
A
A
Y
Y
Z
Z
Proving Ring
Mass of Mould
Capacity (kN)
40 (g)
6875
6875
6751
6751
6878 6878
Mass of Mould +
wet soil (g)
11176
11238 11139
11152 11273 11294
Mass of wet soil
MDD
2074 (g)
4301
4363
4388
4401
4395 4416
Volume of Mould
OMC(%)
8.5 (cc)
2125
2125
2125
2125
2125 2125
Wet Density
(kg/m3)
2024
2053.
2065.
2071
2068. 2078.
8.4

12.1

8.40

10.50

8.30

10.0

2024
97.

2051
98.

2065.00
99.

2069
98.

2068.
99.

2075
100.

Moisture Content
Determination
C
B
A
Container
Number
42
42
C5
C5
A11
Wt of wet soil +
container (g)
258
273
223
236.7
262.2
Wt of dry soil +
container (g)
242
249
210
216.9
245.9
Wt of container
(g)
52
32
52.6
29.8
50.2
Wt of water (g)
16
24
13.1
19.7
16.3
Wt of dry soil
(g)
190
217
156.9
187.1
195.7
Moisture
content (%)
8.0
12.1
8.4
11.0
8.3
Penetration
62 blws heavy 30 heavy blows, 5 62 light blows, 3
Data
5lyers
layers
layers
Plunger
autocal
Penetration
Gauge
c
Gauge autocalc Gauge autocalc
Readin Load
Load
Load
(mm)
g
(kN) Reading
(kN)
Reading (kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
3.5
0.7
1.0
1.8
1.0
0.5
1.0
4.5
1.3
2.0
2.1
2.2
1.3
1.5
5.0
1.9
2.5
2.5
3.0
1.6
2.0
6.0
2.8
4
2.7
4.3
2.1
2.5
6.5
3.2
5
3.0
5.5
2.3
3.0
7.5
3.4
6.5
3.2
6.0
2.4
3.5
8.5
3.6
7.5
3.4
6.5
2.6
4.0
9.0
4.0
8.5
3.5
7.00
2.7
4.5
10.0
4.2
9.0
3.7
8.0
3.0
5.0
11.0
4.5
10.5
4.0
9.0
3.1
5.5
12.0
4.6
11.5
4.2
9.5
3.3
6.0
12.5
4.8
13.0
4.5
10.5
3.5
6.5
14.0
5.0
14
4.7
12.0
3.6
7.0
15.0
5.3
15.4
4.8
14.0
3.9
7.5
0.9
6.0
16.5
4.9
16.0
4.1

A11
269.8
250
52.2
20

30 heavy blows, 5 layers


62 light blows, 3 layers

7.0

6.0

5.0

4.0
Load (kN)

Moisture Content
Dry Density
(kg/m3)
Compaction (%)

62 blws heavy 5lyers

Load-Penetration Curves

3.0

197.8
10.0

2.0

1.0

0.0
0

4
Pen (mm)

CBR
Calculations

Autocal
c
62
blows 30 blows 62 blows
5 layers 5 layers 3 layers

CBR at 2.5mm
pen (%)
CBR at 5.0mm
pen (%)

24

22

17

20

16

21

17

0.00

0.00

0.000

0.0
0.01

0.00
0.00

0.00
0.00

22
Autocal
c
CBR (%) 23

Swell
Initia dial gauge
reading
Final dial gauge
reading
Difference (swell)

Percentage swell
0.003
CBRsoaked - Percent MDD
Relationship
CBR
Comp.
(%)
(%)
62 Heavy blows,
5 layers
24
98
30 heavy blows, 5
layers
20
99
62 light blows, 3
layers
17
100

100
C
o
m
p
(%)

10
88

Maximum Dry density (%)

98

62 blws heavy 5lyers

Load-Penetration Curves
30 heavy blows, 5 layers
62 light blows, 3 layers
)

MATERIAL LABORATORY TESTS CBR WORKSHEET


SUB BASE
Sample description:
MATERIALS
Sample Description:
CH 0+000
62 heavy blows, 5
30 heavy blows, 5
SUB BASE MATERIALS
layers
layers

MDD
OMC(%)

0.047 Mould No
40

Mass of Mould (g)


Mass of Mould + wet
soil (g)
2058 Mass of wet soil (g)
9.0

(mm)
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
7.0
7.5

6874

6874

6302

6302

6751

6751

11218
4344

11230
4356

10620
4318

10643
4341

10971
4221

11039
4288

Container Number
Wt of wet soil + container
(g)
Wt of dry soil + container
(g)

Penetration Data
Plunger
Penetration

Volume of Mould (cc)


2125
Wet Density (kg/m3)
2044
Moisture Content
8.8
Dry Density (kg/m3) 2044.000
Compaction (%)
99.0

Moisture Content
Determination

Wt of container (g)
Wt of water (g)
Wt of dry soil (g)
Moisture content
(%)

Bef. Soak After soak Bef. Soak After soak

2125
2050
12.4
2047.0
99.0

2125
2125
2032
2043
9.10
13.00
2031.00
2040.00
98.0 99.0

B
C2

C5

C5

A11

A11

307.4

360

244.7

236.7

216.6

205.7

286.7

326

227

216.9

195.2

183.5

51
20.7
235.6

50.2
34.2
276

45
19
178

29.8
19.7
187.1

32
21.3
164.1

31.1
21.2
153.4

9.1
13.0
62 light blows, 3
layers

13.8

Gauge autocalc
Load
Reading (kN)
0.0
0.0
3.5
0.7
4.5
1.3
5.0
1.9
6.0
2.8
6.5
3.3
7.5
3.4
8.5
3.6
9.0
4.0
10.0
4.2
11.0
4.3
12.0
4.5
12.5
4.7
14.0
5.0
15.0
5.3
0.9
6.0

12.4
8.4
30 heavy blows, 5
layers
Gauge

autocalc

Reading
0.0
1.0
2.0
2.5
4
5
6.5
7.5
8.5
9.0
10.5
11.5
13.0
14
15.4
16.5

Load (kN)
0.0
1.8
2.1
2.5
2.7
3.2
3.3
3.4
3.5
3.7
4.1
4.2
4.5
4.7
4.8
4.9

6.0

5.0

C2

8.8
62 blws heavy
5lyers

2125
2125
1986
2018
8.70
13.8
1986.00 2015.0
96.0
98.0

7.0

Gauge

Load (kN)

Compaction Data
Proving Ring
Factor (kN/div)
Proving Ring
Capacity (kN)

Depth
62 light blows, 3
layers
Bef.
After
Soak
soak

4.0

3.0

autocalc

Reading Load (kN)


0.0
0.0
1.0
0.5
2.2
1.3
3.0
1.6
4.3
2.1
5.5
2.3
6.0
2.4
6.5
2.6
7.00
2.7
8.0
3.0
9.0
3.2
9.5
3.3
10.5
3.5
12.0
3.6
14.0
3.9
16.0
4.1

2.0

1.0

0.0
0

Pen5(mm)

CBR Calculations

autocalc

62 blows

30 blows

62 blows

5 layers

5 layers

3 layers

CBR at 2.5mm pen (%)

26

22

18

CBR at 5.0mm pen (%)

22

21

16

24

22

17

Initia dial gauge reading

0.00

0.00

0.000

Final dial gauge reading

0.0

0.00

0.00

Difference (swell)

0.01

0.00

0.00

autocalc

CBR (%)

Percentage swell

0.003

100
C

CBRsoaked - Percent MDD Relationship


CBR (%)

Comp. (%)

m
62 Heavy blows, 5 layers

24

99

30 heavy blows, 5 layers

22

98

62 light blows, 3 layers

17

97

p
(%)
10
95

MATERIAL LABORATORY TESTS CBR WORKSHEET


SUB BASE
Sample description:
MATERIALS
Sample
Description:
CH 0+000
62 heavy blows, 5 30 heavy blows, 5
SUB BASE MATERIALS
layers
layers

MDD
OMC(%)

40

Mass of Mould (g)


7234
Mass of Mould +
wet soil (g)
11218
Mass of wet soil
2124 (g)
4747
Volume of Mould
9.8 (cc)
2125
Wet Density
(kg/m3)
2233
Moisture Content
8.5
Dry Density
(kg/m3)
2230.000
Compaction (%)
96.0

7234

6736

6736

7100

11230

10620

10643

10971 11039

4886

4651

4857

4367

4525

2125

2125

2125

2125

2125

2235
14.1

2188
8.60

2266
14.60

2136
8.50

2140
15.0

2232.0
97.0

30 heavy blows, 5 layers


62 light blows, 3 layers

7.0

7100

6.0

5.0

2186.00 2262.00 2130.00 2015.0


98.0 97.0
96.0
88.0

Moisture Content
Determination
C
B
A
Container
Number
C2
C2
C5
C5
A11
A11
Wt of wet soil +
container (g)
307.4
360
244.7
236.7
216.6
205.7
Wt of dry soil + container
(g)
286.7
326
227
216.9
195.2
183.5
Wt of container
(g)
51
50.2
45
29.8
32
31.1
Wt of water (g)
20.7
34.2
19
19.7
21.3
21.2
Wt of dry soil (g)
235.6
276
178
187.1
164.1
153.4
Moisture content
(%)
8.5
14.1
8.6
15.1
8.5
15.3
Penetration
62 blws heavy 30 heavy blows, 5
62 light blows, 3
Data
5lyers
layers
layers
Plunger
Penetration
Gauge autocalc Gauge autocalc Gauge autocalc
Readin Load
Load
(mm)
g
(kN) Reading Load (kN) Reading
(kN)
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.5
3.5
0.7
1.0
1.8
1.0
0.5
1.0
4.5
1.3
2.0
2.1
2.2
1.3
1.5
5.0
1.9
2.5
2.5
3.0
1.6
2.0
6.0
2.8
4
2.8
4.3
2.1
2.5
6.5
3.4
5
3.4
5.5
2.4
3.0
7.5
3.6
6.5
3.6
6.0
2.6
3.5
8.5
3.6
7.5
3.8
6.5
2.7
4.0
9.0
4.0
8.5
4.0
7.00
2.9
4.5
10.0
4.2
9.0
4.3
8.0
3.2
5.0
11.0
4.3
10.5
4.5
9.0
3.4
5.5
12.0
4.5
11.5
4.8
9.5
3.6
6.0
12.5
4.7
13.0
4.9
10.5
3.7
6.5
14.0
5.0
14
5.1
12.0
3.9
7.0
15.0
5.3
15.4
5.3
14.0
4.1
7.5
0.9
6.0
16.5
5.4
16.0
4.5

4.0
Load (kN)

Proving Ring
Factor (kN/div)
Proving Ring
Capacity (kN)

62 blws heavy 5lyers

Load-Penetration Curves

Depth
62 light blows, 3
layers
Bef.
After
Compaction Data Bef. Soak After soak Bef. SoakAfter soak Soak soak
Mould
0.047 No

3.0

2.0

1.0

0.0

4
Pen (mm)

CBR Calculations

CBR at 2.5mm pen (%)


CBR at 5.0mm pen (%)

autocalc

62 blows 30 blows

62 blows

5 layers

3 layers

5 layers

26

26

18

22

21

17

autocalc

CBR (%)

24

24

18

Initia dial gauge reading

0.00

0.00

0.000

Final dial gauge reading

0.0

0.00

0.00

Difference (swell)

0.01

0.00

0.00

Percentage swell

0.003

100

CBRsoaked - Percent MDD Relationship


CBR (%) Comp. (%)

62 Heavy blows, 5
layers
30 heavy blows, 5
layers
62 light blows, 3 layers

24

96

24

97

18

92

C
o
m
p
(%)

10

88

98
Maximum Dry density (%)

SUMMARY OF LABORATORY MATERIAL TESTS


TEST

CH 0+000

CH 0+250

CH 0+500

62 blows 5layers 4.5kg

20

21

18

30 blows 5layers 4.5kg

27

22

16

62 blows 5layers 2.5kg

23

21

17

62 blows 5layers 4.5kg

24

24

18

30 blows 5layers 4.5kg

16

20

15

62 blows 5layers 2.5kg

19

18

14

CBR TEST

COMPACTION TEST
MDD (Kg/m3)

2110

2185

2074

OMC (%)

8.5

7.3

8.5

SIEVE ANALYSIS TEST


BS Method of soil classification
Fines (%)

23.85

20.3

24.25

Sand (%)

68.1

68.4

68.3

Gravel (%)

0.05

11.3

7.45

SUMMARY OF TRAFFIC VOLUME ANALYSIS:


Weight of
axle(tones)

<3
3-5
5-7
7-9
9-11
Total

Mid point
(L)

Equivalent factor
(L/8.2)4.55

Number of
vehicles (N)

Standard axles
=(EFXN)

2
4
6
8
10

0.001629
0.0382
0.2414
0.8937
2.4667

378
1874
1492
32
16
=3792

0.62
71.59
360.17
28.60
39.47
=481.9788

TRAFFIC CALCATION:

Equivalent factor (EF) = (L/8.2)4.55


Standard axle (SA) = Equivalent factor x Standard axle.
Number of standard axle per commercial vehicle
=Total number of standard axle
Total number of comm. vehicle
=481.9788 SA
1540/7CV
2.1908SA
CV
Standard axle per day (t) =481.9788
7days
=68.85SA/day.

COMULATIVE EQUIVALENT STANDARD AXLE LOAD (C.E.S.A.L)

For the design,


Standard axle per day (t) =68.85SA/day
Design life (n) =3years.
Growth rate (r) =5%.
Then,
C.E.S.A.L=365Xtx[(1+r)n -1]
r
=365x68.85x[(1+0.05)3-1 ]
0.05
C.E.S.A.L =79,223.111
Cumulative equivalent standard axle load (c.E.S.A.L.) = 0.792231X106

REFERENCE

Administration, T. M. (2000). Laboratory Testing


Manuals. Dar es Salaam: Novum Grafisk AS, Skjetten
Norway.
S.K.Kanna-C.EG.Justo. (1991). Highway Engineering.
Roorkee247667, INDIA: NEM CHAND &
BROS.ROORKEE(U.P).

Work, T. M. (1999). Pavement and Materials Design


Manual. Dar es Salaam: Allkopi AS, Oslo Norway.

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