General Information
Project Proponent Principal Office : Hydrometallurgical Processing Plant : Coral Bay Nickel Corporation : Rio Tuba Export Processing Zone Brgy. Rio Tuba, Bataraza 5306 Palawan, Philippines Tel.: (632) 750-2289 to 90 Fax : (632) 750-2291 : 24 Floor, Pacific Star Building Makati Avenue corner Gil Puyat Avenue 1200 Makati City, Phillippines Tel : (632) 750-1536 to 39 Fax : (632) 750-1530
Manila Office
Company Officials : Mr. Takanori Fujimura, President Mr. Arturo Manto, V-President for External Affairs Mr. Masahiro Kamiya, Tresurer
Project Location
The CBNC Plant is located within the industrial facility of Rio Tuba Nickel Mining Corporation (RTNMC) in Brgy. Rio Tuba, Bataraza, Palawan.
Barangay Rio Tuba -Population : 15,000 -Company Town: 5,000 -Others: 10,000
Objectives
To promote a culture of safety and health by providing an effective monitoring system and investigation. To promote the strict implementation of the Safety and Health Rules. To promote Safety and Health training, thereby attaining its objective of total employee development. To comply with the various government legislations regarding Safety and Health.
In 2002, the HPP Project of Coral Bay Nickel Corporation (CBNC) was established with the combined efforts of its Japanese partners Sumitomo Metal Mining Corp. (SMM), Mitsui & Co., Ltd. (MBK), Sojitz Corporation (SC), and its Filipino Partner, Rio Tuba Nickel Corporation (RTNMC).
Technology Information
Mitsui & Co Share 18%
THE PROCESS
The plant adopts the High Pressure Acid Leach (HPAL) process to produce nickel/cobalt Mixed Sulfide (MS) from low grade nickel lateritic ores at high recovery rate and at low cost.
The process consist of solubilizing nickel and cobalt by high pressure leaching Using sulfuric acid. This followed by neutralization of excess acid using ground limestone. Nickel and cobalt are recovered as sulfides by precipitation with hydrogen sulfides (H2S) gas.
Oversize Ore
Requirement less than 1.4 mm
Pressure Leach
H2SO4
98% Purity
Zinc Removal
EFFLUENT GYPSUM
Final Neutralization
Tailings Pond
Sulfurization
PH 7 ~ 8
Ore Preparation
Pressure Leach
Oversize Ore
H2SO4 98 % Purity
Leached Residue
Impurity Neutralization
3.5~3.8 Ni /0.09 % Co
Gas Scrubber
Zinc Removal
Final Neutralization
Effluent Gypsum
Sulfurization
Mixed Sulfide 55~57 % NI 4.3% Cobalt 10% H2O
Tailings Dam
PH 7~8
Sea
THE PRODUCT
The main product of CBNC is Mixed Sulfide (MS) of nickel and cobalt, analyzing 57% NI and 4% Co. it is designed to produce 10,000 tons of nickel and 750 tons of cobalt per year. Through the process of HPP, low grade ore, which was considered as mine wastes of the earlier RTNMC operations is utilized to produced Nickel/Cobalt Mixed Sulfide. This is subsequently refined in Japan and the nickel and cobalt metals are metals are then used in the production of stainless steel and other applications.
WHY?
Because the company has moral and legal obligations towards you. Because, you, too, have moral and legal obligations towards the company once you are in its premises.
PROHIBITED ITEMS Deadly Weapons such as: Firearms Explosives Ammunition Sharp Objects
Firearms, other types of deadly weapons, and unauthorized explosives are prohibited on Company Property.
CONSEQUENCE FOR BREACH OF COMPANY POLICY Any person breaking company policy as stated in this Visitor Orientation program will be subjected to being asked to Leave the Plant Site
Designated safety equipments such as eye wash / shower stations, fire extinguishers, emergency evacuation areas should be properly noted
DCS Alarm
Maintenance Manager
Utility Manager
GAD Manager
PLD Manager
EMO Head
PSSI Guards
Contractors
Hospital
Evacuation Area A
Evacuation Area C
Evacuation Area B
The customs and beliefs of the Indigenous Peoples (IPs) of the region must be respected; Respect the religious beliefs of the local population; Not to enter areas of ancestral domains unless authorized by IP representatives; Not to damage their property, harm the environment, hunt or fish unless authorization is given by IP representatives; Always act in a manner that meets the policies and Standards of CBNC.
SAFETY ACHIEVEMENTS
4 Million Man hours Without Lost Time Accident March 2009 to November 2009 2008 PMSEA Platinum Achievement Award 2008 PMSEA Safest Mineral Processing Award (Extraction Plant Category) 2009 PMSEA Platinum Achievement Award 2009 PMSEA Safest Mineral Processing Award (Extraction Plant Category) 2009 PMSEA Most Improved Safety Record Award