R&D Monthly Dashboard Oct ' 2011

FY12 NPD Project Status

To Be Initiated Phase 1 Concept Evaluation Phase 2 Design Phase 3 Proto Validation Phase 4 Pilot & Pre-launch Phase 5 Launched Closed (without launch)

14

10

19

15

Project Status of Live Projects

Project Status
Total Project Portfolio (crt.mnth) On Track Delayed Project Initiated / Kick off meeting concluded Projects To Be Initiated Total New Projects to be added
Note : Current month status
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

# of Projects 68 22 22 0 1 45 3

Description

Major delay in Ph1 & Ph3 No project initiated in Oct'11

All from RAD

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10

10

15

20

0
1
16

5
Balance from last mnth

Balance from last mnth

Phase 3

Moved from ph1

Total Prjs moved to ph1

To be Initiated

Total
19

Projects moved to next phase

Prjs moved to ph4 Prjs moved to ph2

0 0

Prjs moved to ph3 Prjs dropped

Prjs moved to ph5 Prjs dropped

19

FY12 NPD Project Status

R&D Metrics Dashboard : Oct'2011

10 15 20 25 30
0
1

35

Balance from last mnth 1

1 1

14

Balance from last mnth

Phase 4

Phase 1

Moved from ph3

18

Total Total

Prjs moved ahead Prjs dropped

Prjs dropped

Prjs moved to ph3

14

Project Status of Live Projects

0
1

10

12

14

16

18

4
10

Balance from last mnth

Balance from last mnth

Phase 5

Phase 2

CONFIDENTIAL

Moved from ph4

|3
1

11

Total

Total Launched / Closed Prjs dropped Prjs moved to ph3 Prjs dropped

0 10

FY12 NPD Project Status

Launch
15
20

Closed

12 9
1

New BWD taken up for vendor option evaluation

18 16 14 12 10 8
2

6
8

3 0

6 4 2 0

13

15

Total launched for crt mnth

Highlights: Total Projects launched (Crt Month) = 0 Total Projects dropped (Crt Month) = 0

Projects moved to next phase

R&D Metrics Dashboard : Oct'2011

Project Status of Live Projects

CONFIDENTIAL

Moved from TBI (dropped)

Balance from last mnth

Balance from last mnth

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Total closed for crt mnth

Moved to close

FY12 NPD Project Status

% Delay Project Status of Live Projects
22/68

36% 32% 28% 24% 20% 16% 12% 8% 4% 0%

Total Projects Delayed this month: ACPD: Turbo-cor ( Below 200 TR) ACPD: Turbo-cor ( Above 300 TR) ACPD: AHU Margin Improvement PAD: Top Discharge VRF - New Series RPD: New Hard Top DF RPD: New Glass Top DF RPD: New Chest Cooler/ Milk Cooler RPD: Hard Top Freezer 750 L RPD: Cooler cum Freezer RPD: Visi Cooler Supermarket Display Units etc 4/67 5.9% 4/68 5.9% 7/68 10.3% 9/68 12.9%

32.3%

2.90% 1.50%

CSD RAD RPD PAD PED ACPD TAD

13.20%

All delayed Projects are in ph1 & Ph3

1.47% 8.80%

2.90% 1.50% 14.7% 8.80%

1.50% 1.49% 2.99%

Total Projs Delayed Jun11

5.90%
Total Projs Delayed Jul'11

Total Projs Delayed Aug'11

Total Projs Delayed Sep'11

Total Projs Delayed Oct'11

New Projects added this month in delay list: RPD and RAD Projects delayed

Projects Delayed last month:

ACPD: Turbo-cor ( Below 200 TR) ACPD: Turbo-cor ( Above 300 TR) ACPD: AHU Margin Improvement PAD: Top Discharge VRF - New Series RPD: New Hard Top DF RPD: New Glass Top DF RPD: New Chest Cooler/ Milk Cooler RPD: Hard Top Freezer 750 L RPD: Cooler cum Freezer RPD: Visi Cooler

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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Cost Reduction Project Status

# Lacs INR # Lacs INR

250

1200
43 11 10

200

1000 800 907 600

229

150
31

40

1137

100
54

400
50
40

200 229 0

Validated Accruals for H1

Note : Cost Reduction Projects consist of; 1. FY11-12 VAVE 2. Purchase 3. VAVE small projects.
CONFIDENTIAL

R&D Metrics Dashboard : Oct'2011

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R&D Manpower Statistics

# Manpower Strength (Monthwise)

45 40 35 30 25 20 15 10 10 5 0 7 4 2 2 1 1 1 1 1 0 0 0 3 9 24

Apr

May

Jun

Jul

Aug

Sep

Oct

Nov

Dec

Total

New Joinees Manpower relieved

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

Training
# of Training Mandays # of Training Mandays

350 300 250 200 150 100 50

100
Avg. trainings Mandays/ mnth completed

20 18
1591

16 14 12
in '00
307 1265 1279

10 8 6 4 2

0
May 11 Mar 11 Aug 11 Sep 11 Feb 11 Nov 11 Dec 11 Jan 11 Jun 11 Apr 11 Oct 11 Jul 11

1 0

3 4

5
8

12

3 9

11

3 8

10

3 6

11 6

14

1 7

0 6

0 3

0 1

0 0

30 55

88

Total number of Trainings

Trainings Lapsed ( crt month):

None
Note : Add Ons are considered to be completed as scheduled. Hence the total number of Add Ons are summed up in green coloumn by default Monthly Meeting Mandays are not included in the above graph. R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

Add Ons

Target
Completed

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Monthly Meeting Topic

Monthly Meeting Dates : April'11 May'11 June'11 July'11 Aug'11 Sep'11 Oct'11 07-April'11 11-May'11 09-June'11 14-July'11 10-Aug'11 15-Sep'11 18 -Oct'11

Below mentioned are discussion threads of the meeting Oct'11:

Future Plans of R & D - Mr. Bhambure Relationship Management - Grid Style - Mr. Viral Shah House Leaders - Games - Mr. Anil Bhosale & Mr. Revi Verma Ultraviolet for Purification - Mr. Arunesh Kumar Singh Product Reliability Tests - Ms. Sneha Harsora & Mr. Jinto M.D. Blue Book Quizz - P.M.O. Book Presentation - Ms. Sharvari Kulkarni

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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IT Projects
Planned Project Name Lab Operating System Start Dt Actual Start Dt 8-Aug-11 Planned Finish Dt 17-Oct-11 In Progress Actual Finish Dt Status Remarks 1st level User acceptance testing in progress. Feedback pending. Successfully Implemented

ICGES (Item Code Generation)

8-Aug-11

8-Aug-11

Completed

Chiller Selection Software Windchill PDM Link upgrade (from 9.0 to 10.0) Mapping Bluebook Process in Windchill project link Time Tracker

15-Jun-11 TBD

30-Nov-11 TBD

In Progress On Hold

Testing by marketing department in progress On Hold

TBD

TBD

On Hold

On Hold

18-Oct-11

18-Oct-11

Complete

Successfully implemented actiTIME. a web based appplication

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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IT Projects
Planned Project Name Delmia - Digital Factory Start Dt Sep-11 Actual Start Dt Sep'11 Planned Finish Dt TBD Actual Finish Dt TBD In Progress Status Remarks Discussion with TATA / Geometric team for POC. POC to be received by 15-Nov-11 Uploading of questionaries in progress. 1st Level user training done. GO Live by 15-Nov-11

Vidyashala Bluestar Online university

Sep-1

Sep-11

15-Nov-11

In Progress

Extension of Windchill to other departments exc. R&D

In Progress

Development complete. Implementation done for Thane & Wada plant. implementation in progess for HP1 ,HP 2, Dadra & Bharuch Software delivered. Testing and inspection results awaited Completed Phase 1 is expected to complete by 15-Dec'11

Supplier Portal Kaizen Software Intranet Development

Oct'11

In Progress Completed In Progress

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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Patents & Publications

Status of Patents applications filed by Blue Star Ltd. (as on Aug'11)
Overall Status Total Ideas recieved Patents filed Patents Abandoned Patents granted Request for examination (RQ) filed Complete specification filed Provisional specification filed 45 14 3 0 5 4 2 Current Year (2011) Status Ideas recieved in 2011 Patents Filled in 2011 Ideas found non-patentable 2011 Patentability search ongoing Drafting in Progress 14 3

7
0 4

Note:

The idea "Attachment for reducing surface condensation" will be combined with another idea.
Patent Application No. 2698/MUM/2009 Was due for Publication on 23rd May 2011, but not yet published.

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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Patents & Publications

# of Patents
20 18 16 14 12 10 8 6 4 2 0
Till '03 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 1 0 0 11 11 00 4 3 2 1 00 00 00 44 3 14 18

# of Patents
50
45

Ideas Recieved Patents Filed Patents Abandoned

45 40 35 30 25 20 15 10 5 0
Till FY 11

11

Patents filed before 2011: Vacuum Breaker Assembly Air Conditioning System An Outdoor Unit Of Air -Conditioning System Air Conditioning System For Continuous High Sensible Heat Load Application And Method Thereof Cooling Or Freezing Devices Air Conditioning System For Cold Storage And Method Thereof Energy Recuperative Air Conditioning System For Cold Storage for Flowers/Fruits And Method Thereof Window Air Conditioning System And a Method Thereof

Patents filed in 2011: An Enclosed Space Cabinet Configured For High Sensible Heat Load Application Cooling System And Method For Heat Generating Electronic/ Electrical Object Device and method for reducing surfae condensation. Patents abandoned: System And Method For Suction Pressure Control System And Method Of Controlling Expansion Valve System And Method For Superheat Control

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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Time Keeping Sheet MIS: Comparative Graph - July'11 to Oct'11

Weekly MIS received Status Comparision: Jul'11 to Oct'11
70%

65% 61% 59% 55% 51% 50% 47% 35% 35% 34% 35% 46% 47% 55% 49% 61% 55%

60% 50% 40% 30% 20% 10% 0%

W27 W28 W29 W30

W31 W32 W33 W34 W35

W36

W37 W38 W39

W40

W41 W42 W43

July'11

Aug'11

Sep'11

Oct'11

Highlights
# % Users accounted complete data for all weeks (Jul'11 to Oct'11) # % Users accounted complete data for July'11 (all weeks) # % Users accounted complete data for Aug'11 (all weeks) # % Users accounted complete data for Sep'11 (all weeks) # % Users accounted complete data for Oct'11 (all weeks) # % Users who have never accounted data till today (inc. users who have sent data only for 1 week also) "Go LIVE" actiTIME: Web based time tracing application (Implemented from 1-Nov'11)
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

20

%
19 % 14 % 42 % 45% 51% 19 % Done

Resource Wise Time Analysis : (Data reported till Oct'2011)

2000 1800 1600 1400 1200 1000 800 600 400 200 0
Process Engineering Electrical Cell PRO-E/PDM Analysis PL
275 393 675 301 140 319 810 1995

Highlights
Total Projetct Working Hrs reported
100

Hrs
5222

Areas of Improvement
206 108

Data Efficacy still needs improvement

Proto Building

Reliability / Product Validation

Note : This data consists of the Time reported for Projects only (as per Excel Time Sheet), and doesnot reflect Div Work / other work.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

Test Lab

TAD

SI

Project wise Resource Time Analysis : (Data reported till Oct'2011)

200

181.5

PAD

VAVE- DPA 357

150

PAD
143.2

VAVE- DSA 267.5

Total hrs
150

Total hrs

100

100

83.5 44.5
50

54.5 28.2 1.5 14.5 3.2

0

50

9.25

7.7

0.5

12,2

Electrical Cell

Electrical Cell

PRO-E/PDM

Process Engineering

Reliability / Prd Vald

Analysis

Test Lab

Reliability / Prd Vald

Analysis

Proto Building

100
ACPD
150

RAD

Turbocor 180 / 150 TR

50

112.2

Total hrs

38.7
30.5

SAC 3 Star (Existing R24 )/ MCHX / R-22 (2.0 TR) Total hrs 139.5

360.5
40

32

100

30

58
50

70.5
20

26.5

28.2
10

15.75 10

9
0

1.5

Electrical Cell

Process Engineering

PRO-E/PDM

Electrical Cell

Process Engineering

PRO-E/PDM

Analysis

Reliability / Prd Vald

Analysis

Proto Building

Test Lab

Proto Building

Reliability / Prd Vald

Note : The data consists only 40% of the users (received data). Such analysis is carried for all the projects.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

Test Lab

PL

PL

SI

SI

Test Lab

PRO-E/PDM

Process Engineering

Proto Building

PL

PL

SI

SI

CAPEX & TOPEX

CAPEX
Lab CAPEX Status Total Capex approved Capitalised in H1, 2011-12 PO released in 2011-12 PO released in 2010-11, Matl recd INR in Lacs 400 93.8 145 114

PO released in 2010-11, Matl not recd

69

TOPEX
Operating Report TOTAL DEE Total ODE Depreciation TOPEX H1 371 476 78
1002

ABP 440 351 100 890

Note : H1 expenditure on samples = 86 Lakhs H2 targeted expenditure on samples = 40 Lakhs (out of which 10 Lakhs already exhausted in Oct'11). Therefore; samples to be ordered if only really required.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

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Plan of Action

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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Lab Utilization
# % Lab Utilization (Oct'11)
150% 127% 120% 100% 90% 110% 100% 100% 100%

Lab Loaded Lab Utilized

60%

30% 0% 0% Thane 5 Tr Thane Chiller Dadra 7.5 Tr Dadra 3.0 Tr Wada 5 Tr Wada 8 Tr 0% 0% 0% 0% 0%

Lab Thane 5 Tr Thane Chiller Dadra 7.5 Tr Dadra 3.0 Tr Wada 5 Tr Wada 8 Tr

Remarks Wac 1.0tr,1.5tr, Hansol unit, Viola split mock up test 320Tr, 240Tr chiller AHRI Pretest, Flow meter calibration in 2nd week. Lab upgradation started from 15th Sep. Lab upgradation started from 15th Sep. Lab Shut down due to 8tr Lab accident to take preventive counter measure in 5 Tr Lab Lab was under fine tuning, after accident on 8th. lab is not operational

Note : 100% Lab Loaded (Green Column) represents the Lab availability for that period.
R&D Metrics Dashboard : Oct'2011
CONFIDENTIAL

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Lab Utilization
# Shiftwise Lab Utilization (Oct'11)
12 10 10 10 10 9.00
10

12
12

Available Shifts Planned Shifts Actual Shifts

10

8 6

5 4 4 4

3 2 2 2

Lab upgradation started from 15th Sep

2 0 0 0

2 0 0 0 0 0 0 0 0 0 0 0 0 0

WK 1

WK 2

WK 3

WK 4

WK 1

WK 2

WK 3

WK 4

WK 1

WK 2

WK 3

WK 4

Thane 5 Tr
12 12

Thane Chiller
10 9

Dadra 7.5 Tr

10

10

8 7

Lab upgradation started from 15th Sep

Lab upgradation started from 15th Sep

5 4 3 2

Lab upgradation started from 15th Sep

2 0 0 0 0 0 0 0 0 0 0 0 0 0

1 0 0 0 0 0 0 0 0 0

1 0 0 0 0 0 0 0 0 0 0 0 0 0

WK 1

WK 2

WK 3

WK 4

WK 1

WK 2

WK 3

WK 4

WK 1

WK 2

WK 3

WK 4

Dadra 3.0 Tr

Wada 5 Tr

Wada 8 Tr

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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PMO Update
Weekly Project update Phase "0" Conceptualization Report Tracking and Analysis actiTIME implementation and training / handholding Time Tracking Report Analysis

R&D Metrics Dashboard : Oct'2011

CONFIDENTIAL

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