MAINTENANCE

MAIN MENU UNIT 1.1 UNIT 1.2 UNIT 1.3 UNIT 1.4 UNIT 1.5
PSAS Syahrunizam

General Objectives : Understand the maintenance system

Specific Objectives : After learned this unit, you should be able to :a. Describe the definition & objective of maintenance b. Describe the preventive & reduce failure c. Explain the minimum cost of maintenance d. Explain the life period of a machine

MAINTENANCE
HOME UNIT 1.1 UNIT 1.1.1 UNIT 1.1.2 UNIT 1.1.3 ASSIGNMENT QUESTIONS
PSAS Syahrunizam

MAINTENANCE
MAIN

UNIT 1.1

DEFINITION

DEFINITION AND OBJECTIVE OF MAINTENANCE

OBJECTIVES

EXERCISE

PSAS Syahrunizam

MAINTENANCE
Primary Goals MAIN 1. Maintaining existing equipment The timely & appropriate response to equipment failure, reduction of equipment downtime & increase in equipment availability. 2. Equipment inspection, cleaning & lubrication comprehensive progamme for for operators to perform routine task. 3. Equipment modification, alteration & installation. Can be schedule during non peak period. Secondary Goals 1. Plant protection & safety. 2. Salvage of obsolete equipment and waste disposal. 3. Pollution & noise control.

UNIT 1.1

DEFINITION

OBJECTIVES

EXERCISE

PSAS Syahrunizam

MAINTENANCE
MAIN OBJECTIVES UNIT 1.1 1. Update equipment system or machine. 2. Reduce the risk of failure for equipment. 3. Enhance the quality and maximize the equipment value. 4. Increase the level of strength and toughness of the equipment. 5. Easier to identify the damage & the reason contribute to the problem. 6. Can produce and estimate the minimum cost of the equipment. 7. Can expect the machines life period.

DEFINITION

OBJECTIVES

EXERCISE

PSAS Syahrunizam

MAINTENANCE
MAIN

UNIT 1.1

Exercise Discuss with you friend, what are the example of maintenance activity.

DEFINITION

OBJECTIVES

(20 minutes)

EXERCISE

PSAS Syahrunizam

MAINTENANCE

MAIN

UNIT 1.1.1

PREVENT AND REDUCE DAMAGE

PREVENT

PSAS Syahrunizam

MAINTENANCE
PREVENT AND REDUCE DAMAGE MAIN

UNIT 1.1.1

PREVENT

1. Electric & electronic system unpredictable lifetime. Sometimes the equipment might having a failure before its time. 2. Periodical Maintenance is required to make sure the instruments are not easy damaged, working safely & outlast. 3. Periodical maintenance usually implement by doing examination in daily, weekly, monthly or annually by using suitable criteria. 4. This can help to detect possibility that will happen to equipment or system by doing analysis to the examination result.

PSAS Syahrunizam

MAINTENANCE
MAIN

UNIT 1.1.2 MINIMIZE MAINTENANCE COST MINIMIZE MAINTENANCE COST

EXAMPLE

PSAS Syahrunizam

MAINTENANCE
MAIN MINIMIZE MAINTENANCE COST UNIT 1.1.2 1. Maintenance should be planned properly. MINIMIZE MAINTENANCE COST 2. Made before a system or equipment is produce or operate.

EXAMPLE

PSAS Syahrunizam

MAINTENANCE
MINIMIZE MAINTENANCE COST Maintenance Planning Is the place where all the maintenance process arrangement were made. And also, in this period all information is produce & future plan is prepared. Without Maintenance Planning No maintenance plan determination to an equipment maintenance. MAIN

UNIT 1.1.2 MINIMIZE MAINTENANCE COST

EXAMPLE

Preventive Maintenance The purpose of this maintenance is to determine the condition of an equipment by referring the observation data @ by using a criteria that has been prepared in order to reduce failure in the system that is plan to be made.
Repair Maintenance Maintenance that is made after a failure happened to the equipment that is maintain & also to keep the item where the maintenance can made the equipment operate according to the function that is needed

PSAS Syahrunizam

MAINTENANCE
MINIMIZE MAINTENANCE COST Emergency Maintenance This maintenance is needed to repair a machine immediately to avoid serious effect to the machine. Normally this maintenance need a long period of maintenance; more than one day. This failure are affected by the environment effect. Term & Regulation Maintenance that are more to preventive action where its start with the discussion result. This is followed by the term & regulation which all the result item should be done routinely @ by using a process that connected to the monitoring system. Maintenance schedule Complete schedule system that contain with the maintenance schedule, preventive activity that are cover with date, time, operation number & etc. MAIN

UNIT 1.1.2 MINIMIZE MAINTENANCE COST

EXAMPLE

PSAS Syahrunizam

MAINTENANCE
MINIMIZE MAINTENANCE COST MAIN

UNIT 1.1.2 MINIMIZE MAINTENANCE COST

MAINTENANCE PLANNING

RELATIONSHIP COST AND TIME

EXAMPLE

MAINTENANCE PERIOD

PSAS Syahrunizam

MAINTENANCE

BACK

PSAS Syahrunizam

MAINTENANCE
Cost (RM)

Without Plan Maintenance

Planned maintenance BACK Time (year)

Diagram 1.1 : Relationship between the minimum cost of plan maintenance & without plan maintenance
PSAS Syahrunizam

MAINTENANCE

BACK

PSAS Syahrunizam

MAINTENANCE

MAIN

UNIT 1.1.3 LIFE CYCLE OF MACHINES

To Ensure the Life Period of a Machine

PSAS Syahrunizam

MAINTENANCE
To Ensure the Life Period of a Machine 1. The life period of a machine is unpredictable, depend to the environmental factors. 2. Periodic maintenance (schedule) is required to make sure the machine life time. 3. Its also depend to the machine utilization. 4. Improper maintenance would create impurity stick on the machine / equipment that will shorten the machine life time. 5. Determine temperature changes, humidity level, chemical environmental factors.

MAIN

UNIT 1.1.3 LIFE CYCLE OF MACHINES

PSAS Syahrunizam

MAINTENANCE

MAIN

ASSIGNMENT 1

WELCOME TO ASSIGNMENT SECTION FOR ET 603 MODULE

ASSIGNMENT 2

PSAS Syahrunizam

MAINTENANCE
In a group, you are required to make a research/ observation to a home appliances equipment. The research should cover the schematic diagram, 3 types of failure & the process step to troubleshoot the failure. The equipment are as below :a. Air conditioner. b. Washing machine. c. Television. d. Lamp & ceiling fan. e. Alarm system & single phase distribution board. f. 3 phase switch gear & distribution board. Pass up date - ___________ 12.15 afternoon. Format - type. For any imitative work, marks annulment will be implement. Grouping ____ person per group
PSAS Syahrunizam

MAIN

ASSIGNMENT 1

ASSIGNMENT 2

MAINTENANCE
QUESTION 1

MAIN

QUESTION 6

QUESTION 2

QUESTIONS

ANSWERS
QUESTION 5 QUESTION 3

QUESTION 4
PSAS Syahrunizam

MAINTENANCE
QUESTION 1
MAIN

QUESTIONS

Explain the definition of maintenance.

ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
QUESTION 2
MAIN

QUESTIONS

Describe the objective of maintenance.

ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
QUESTION 3
MAIN

QUESTIONS

Refer to the diagram 1.1, explain the graph.

ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
QUESTION 4
MAIN

QUESTIONS

What is the meaning of prevent to reduce failure in maintenance.

ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
QUESTION 5
MAIN

QUESTIONS

Explain briefly how the cost of maintenance can be reduce.

ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
QUESTION 6
MAIN

QUESTIONS

What is the factor that reduce the life period of a machine that are using electronics component?
ANSWER

ANSWERS

PSAS Syahrunizam

MAINTENANCE
ANSWER 1 MAIN ANSWER 6 ANSWER 2

QUESTIONS

ANSWERS ANSWER 5 ANSWER 3

ANSWER 4
PSAS Syahrunizam

MAINTENANCE
ANSWER 1

MAIN

QUESTIONS

ANSWERS

All activities necessary to keep a system and all its components in working order. Maintenance program should be maintain the capability of the system while controlling the cost.

PSAS Syahrunizam

MAINTENANCE
ANSWER 2

MAIN

QUESTIONS

ANSWERS

a. Update equipment system or machine. b. Reduce the risk of failure for equipment. c. Enhance the quality and maximize the equipment value. d. Increase the level of strength and toughness of the equipment. e. Easier to identify the damage & the reason contribute to the problem. f. Can produce and estimate the minimum cost of the equipment. g. Can expect the machines life period.

PSAS Syahrunizam

MAINTENANCE
ANSWER 3

MAIN

QUESTIONS

ANSWERS

Kos permulaan bagi senggaraan berperancangan adalah melebihi kadar kos yang diperlukan bagi senggaran tidak berperancangan. Kos ini akan meningkat sedikit kerana aktiviti senggaraan berkala yang dilakukan & akibat peningkatan usia mesin yang digunakan. Walaubagaimanapun kos bagi senggaraan tidak berperancangan menunjukkan kos operasi akan meningkat dengan banyaknya akibat daripada terdapat banyak aktiviti sengaaraan yang tidak terancang yang mana mengakibatkan kehilangan kos yang lebih seperti kos buruh, masa dan sebagainya.

PSAS Syahrunizam

MAINTENANCE
ANSWER 4

MAIN

QUESTIONS

ANSWERS

Pencegahan bagi mengurangkan kerosakkan dalam senggaraan Senggaraan ini membawa maksud sesuatu penentuan yang dibuat adalah mengikut kepada sesuatu pemerhatian atau menggunakan kriteria yang ada bersuaian dengan tujuan untuk pengurangkan kemungkinan berlakunya kegagalan dalam sesuatu sistem yang hendak dibuat.

PSAS Syahrunizam

MAINTENANCE
ANSWER 5

MAIN

QUESTIONS

ANSWERS

To minimize the cost of maintenance, each of the maintenance equipment process need to be planned properly and each maintenance plan should have preventive maintenance, corrective, schedule of maintenance & term & regulation of maintenance.

PSAS Syahrunizam

MAINTENANCE
ANSWER 6

MAIN

1. Temperature changes, humidity level, chemical environmental factors. 2. Its also depend to the machine utilization.

QUESTIONS

ANSWERS

3. Periodic maintenance (schedule) is required to make sure the machine life time. Improper maintenance would create impurity stick on the machine / equipment that will shorten the machine life time.

PSAS Syahrunizam

MAINTENANCE
Cost (RM)

Without Plan Maintenance

Planned maintenance BACK Time (year)

Diagram 1.1 : Relationship between the minimum cost of plan maintenance & without plan maintenance
PSAS Syahrunizam