Technology design and treatment devices used in welded pipes construction

Academic Coordinator : Prof. Dr. Ing. Machedon Teodor

Graduate: Frncu Daniel

Main issues
Chapter 1
Introduction

Chapter 2
Current Status of Welded Pipes Treatments

Chapter 3
Pipe Welding and Treatment Technology

Chapter 4
Chapter 5

Required Devices Design Quality Assurance and Inspection Plan

Chapter 6
Technical economic Study

Chapter 7
Drawings

Welded Pipes
Gas pipes

Pipe steel, concrete, wood or other

materials assembly or instalation designed to carry fluids or powders on a particular route

Water pipes
Oil pipes

Pipe Joints Types

Coils welding

Pipes and pipelines welding

Pipe weldind inside tubular plates

Heat Treatment
Entire welded parts general heating

Welded joints heating methods

Local welded joint heating

Stress Relief Treatments

Stress relief annealing of welded joints between the collector and pipe burner plan Stress relief annealing of welded joints between the collector and pipe type burner

Tilted burner jets

Treatment parameters Stress relief annealing involves heating the steel at low speed to high temperatures of 500-575 C, retention time is 0.5-5 hours, depending on the material and prior processing, followed by cooling to 20-40 low speed C/h down to 100150 C, then cooled in still air.

Induction Heating
Elastic cooper inductors Rcite Water cu cooled ap
Not Nercite water cu cooled ap

Induction Heating Water cooled Detacha ble

Advantages/disadvantages Economic uniform heating at small thickness Posibility of remote controlling Requires water cooling equipments Induction heating is used, with excellent results for many decades in local heat treatment

Cooper/ aluminum inductors

Not water cooled

Undetach able

Inductors Types

Detachable inductor

Detachable inductor used in automatic tempering installation

Detachable inductor used for narrow spaces heating

Optimum Welding Process for Butt Joints Using ELECTRE Method

1
Methods Quality

2
Applicability

3
Productivity

4
Automatin possibility

5
Costs

k1*1+ k2 *2+ k3*3+k4*4+ k5*5

MMA WIG

2 4

2 3

1 4

1 3

5 4

18 36

SAF MAG MIG

kI

4 4 3
3

4 2 3
1

3 3 4
2

5 5 4
3

3 4 2
1

40 39 34
KI = 10

1- electrical contact, 2- granular welding flux, 3- electric arc, 4- metal bath, 5- MA transfer drops, 6- solidified weld, 7- feed hopper, 8- MA feed roller system, 9- coiled MA, 10- control desk 11- voltage control, 12- electrical source, 13- grounding, 14-flow cleaner

Welding Process Characteristics

Method Technical issues Weldable materials Application field

Covered arc welding flux

- Is = 2002000 A; - Ua = 2050 V; - de = 1,56 mm; - vs = 30015 cm/min;

- g = 260 mm; - Carbon and low alloy steels; - structural, boiler and stainless steels; - nickel alloys;

-Joint welding, sraight and

circular long stitches, -used in heavy machine building, reservoirs, pipelines, boilers, ships;

Flux welding

Thank you