Presentaion Details

o Name
o Branch o Roll no. o College

Chandan kumar
Mechanical A 3363710019 Shri Shankaracharya engineering college ,junwani,Bhilai(C.G.) 4-6-2012 to 30-6-2012 Wagon Repair Shop,Wrs Colony,Raipur(C.G.) machine shop

o Training period o Training Place o Topic

WRS RAIPUR

Main gate WRS Raipur

Presentation on MACHINE SHOP

Training coordinator: Shri N.K. Dhurve SSE/BTC

Contents
Introduction
Layout Objective

Machine tools
Lathe Shaper Milling machine Radial arm drill press Boring machine Shearing machine

Bending machine
Band saw machine

Introduction
A room, building, or company where machining is

done is called a machine shop. Machining is the conversion of certain material with the aid of tools and equipment into a more useful product. Machine shop commonly contain tools and materials that are uniquely used by machinists. Machine shop have primary machining processes which are turning, drilling and milling. The secondary activities are shaping, planning, boring, broaching and sawing.

 The machinists are the ones performing the

transformation materials. Being machinist is actually not an easy task. It requires not only knowledge of the tools but the skills needed to properly perform the job.

Machinists in a machine shop

 The machinist should have relevant knowledge on how

to operate and set up the said tools for safety precaution.

Machinist operating on a machine

Layout

1. 5 Center Lathe 2. 8 Turret late 3. Mill Wright stores 4. First aid post 5. Tool room 6. Milling machine 7. Shaper 8. Milling machine 9. Central tool store 10. 2 over head crane 11. Sharing machine 12. Sheet carting machine 13. Boring machine 14. Shaper 15. punching 16. Shearing machine 17. Band Shaw machine 18. Gas cutting plant 19. Mill Wright stores 20. Mill Wright section 21. Bench vice

22. Small gate 23. Bending machine 24. Radial drilling machine 25. Enter

Objective of machine shop

The major objective of WRS Raipur machine shop is to

make this workshop independent in the miner tools production.

 Another objective is to provide those tools with great

precision. It is also a less time process rather than purchasing those small tools. It is also objected to change the dimensions and quantity of tools in the workshop as per requirements.

 Those small or miner tools used in various shop like air

break shop, wheel shop, SAB,CBC or in other shops regarding their various uses.

Machine tools
A machine tool is a machine for shaping or

machining metal or other rigid materials, usually by cutting, boring, grinding, shearing or other forms of deformation. The major machine tools used in the machine shop of WRS Raipur are
Lathe Shaper Milling machine Radial arm drill press Boring machine Shearing machine Bending machine Band saw machine

 All machine tools have some means of constraining

the work piece and provide a guided movement of the parts of the machine. Machine tools employ some sort of tool that does the cutting or shaping.

Lathe
A metal lathe or metalworking lathe is a large class

of lathes designed for precisely machining relatively hard materials. The design of lathes can vary greatly depending on the intended application; however, basic features are common to most types. These machines consist of (at the least) a headstock, bed, carriage, and tailstock.
Turret lathe Center lathe

Turret lathe..
The turret lathe is a form of metalworking lathe that

is used for repetitive production of duplicate parts, which by the nature of their cutting process are usually interchangeable.

Center lathe..
The terms center lathe, engine lathe, and bench

lathe all refer to a basic type of lathe that may be considered the archetypical class of metalworking lathe.

Shaper
A shaper is a type of machine tool that

uses linear relative motion between the workpiece and a single-point cutting tool to machine a linear tool path.

 A shaper operates by moving a hardened cutting tool

backwards and forwards across the workpiece. On the return stroke of the ram the tool is lifted clear of the workpiece, reducing the cutting action to one direction only.

Milling machine
A milling machine is a machine tool used

to machine solid materials. Milling machines are often classed in two basic forms, horizontal and vertical, which refers to the orientation of the main spindle.

 Milling machines can perform a vast number of

operations, from simple (e.g., slot and keyway cutting, planing, drilling) to complex (e.g., contouring, diesinking).

Radial arm drill press

A radial arm drill press is a large geared head drill

press in which the head can be moved along an arm that radiates from the machine's column.

 As it is possible to swing the arm relative to the

machine's base, a radial arm drill press is able to operate over a large area without having to reposition the workpiece. This saves considerable time because it is much faster to reposition the drill head.

Boring machine
In machining, boring is the process of enlarging a

hole that has already been drilled (or cast), by means of a single-point cutting tool ,or of a boring head containing several such tools.

Vertical boring machine

Horizontal boring machine

Shearing machine
Shearing machine or sheet cutting machine. These

machines are made up of high grade raw materials. They are widely used for cutting corrugated boards and single paper of corrugated boards.

 A shearing or punching process is used in a press, so

as to cut vertically down and perpendicular to the surface, working from the edge of a workpiece.

Bending machine
A brake is a metalworking machine that allows

the bending of sheet metal. A cornice brake only allows for simple bends and creases, It is also known as a bending machine or bending brake.

 It consists of a flat surface onto which the material is

placed, and a clamping bar which will come down and hold the material firmly during the bend. This clamping action may be manual, automatic or operated using a foot pedal.

Band saw
A bandsaw is a power tool which uses

a blade consisting of a continuous band of metal with teeth along one edge to cut various workpieces.

Rod cutting by band saw

Band saw blades

 Bandsaws for cutting metal are available in vertical and

horizontal designs. Horizontal bandsaws hold the workpiece stationary while the blade swings down through the cut.

Horizontal band saw Vertical band saw

Thank You