Mari F.

Langseth, Senior Project Engineer, Integrated Operations, ABB Oil, Gas & Petrochemicals

OLGA UGM Oslo 2009

Flow assurance applications in a Integrated Operations framework

Outline

Introduction to ABB ABB Integrated Operations Realizing value through IO Flow assurance & Integrated Operations Concluding Remarks

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Power and productivity for a better world ABBs vision

As one of the worlds leading engineering companies, we help our customers to use electrical power efficiently, to increase industrial productivity and to lower environmental impact in a sustainable way.

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ABB within Oil, Gas and Petrochemicals

Key deliverables

Electrical, Control, Instrumentation and Telecommunication (ECIT) Integrated Operations Lifecycle services

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ABB IO Portfolio

Performance Solutions & Services Flow Assurance & Production Optimization Asset Management & Condition Monitoring Information Management & IT Security Operation and Collaboration Centers

Production Technology

Software Development

Process Engineering

Control Engineering

Mechanical Engineering

Electrical Engineering
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Operational Experience (Site)

Realizing Value in Brown Fields

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Challenge: Handling Process Variations

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System Setup for Remote Support (Year 2002)

ABB Remote Room ABB PC

Access Code TCP/IP

ABB AC 800M

Siemens Tele Perm (DCS)

Norsk Hydro Brage Subnet

TCP/IP

ABB Network
SOIL

Offshore
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Onshore

Realizing Value in Green Fields

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EIT Integrated Approach

One supplier for:

Electrical Instrumentation/Automation Telecommunication Integrated

Operations

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EIT + IO Project Model

EPC

IO

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Supplier Involvement in all the Project Phases

Influence concepts

Select the right content and infrastructure

Instrumentation Infrastructure Framework Applications

Support Tuning Calibration Set-up

Lifecycle Support Tuning Optimization

Concept

FEED

Basic/Detail Design

Commission Start-up

Operation

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Flow Assurance and Integrated Operations

Flow assurance & IO Concept/Feed phase

Integration of systems, applications and competency needs to be included early in the project phase Integrated flow assurance studies/concept developments: The layout, control and operation of the receiving facility has a significant impact on flow assurance in pipelines and gathering systems Similarly, flow assurance aspects in pipelines and wells has a significant impact in topside control and optimization Integration of both flow assurance and topside/control/operational competency is required for providing overall understanding and optimal design of pipelines and gathering systems

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Flow assurance & IO Typical benifits from integrated studies

Improved accuracy of study results Interactions between processing facility, control systems and pipeline design Integrated control of pipelines and processing facility Slug control and mitigation Production Optimization Design and optimization of gas lift MEG injection Required changes to topside control system and HMI from new tie-in Condition and performance monitoring Etc.

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Flow Assurance and IO ABBs IO Compliant Topology

Monitoring Support Operation

Monitoring application Supervisory control optimization

Control appl

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Flow assurance applications from ABB Slug control and mitigation (AFC/AWC) Virtual Flow Metering (WMS) Gas Lift Optimization (GLO) Insight Erosion Management system Other custom-built applications

O il p rod u ction from T or [-]

P ip elin e In let p ressu re

Flow Assurance & IO ABB applications

14

15

16

d a ys

17

18

19

20

S lu ggin g, resu ltin g in a loss of oil p rod u ction

S lu ggin g elim in ated , oil p rod u ction in creased b y ~ 10%

AWC Ramp-Up

AWC Ramp-Up Configuration

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Flow Assurance & IO Integration of ABB products

OS display
AWC (AC800M)
OPC Server

Server s WMS
GUI (for remote access)

Engineering interface

Gas Lift Optimizer

DCS

Field Instrumentation

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Flow Assurance & IO Integration of ABB applications with OLGA Online

Example: Subsea tie-in Slug control and mitigation Online
WMS OLGA Online
Virtual measurements Advisor outputs

Integrated flow assurance and optimization Common system

Insight

historian for easier data access

PMS Hydrate Leak detection Ramp up Etc proved performance C by providing virtual mic measurements visor outputs mented by AFC

AFC

Improved virtual flow rates from WMS and OLGA Online Improved erosion monitoring using process data and OLGA Online fluid velocities
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Flow Assurance & IO Operational Support

Structured IO framework facilitates improved support of both installed applications and operations itself Improved data access for both suppliers and operators Bring suppliers expertise into the loop Remote collaboration Product support might highlight operational opportunities e.g. tuning/support on virtual metering systems might reveal possibilities for optimizing production Improved service through Service Environment

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The benefits of ABB Service Environment

Modern oil and gas operations rely on advanced technological solutions to optimize production reduce operating costs increase safety extend the overall field lifecycle

One Team ISO Processes Procedures IT Security Sharing Knowledge Supporting tool

The unique Service Environment program is designed to effectively manage complex and integrated systems

Concluding Remarks

Integrated operations gives significant benefits for both operators and suppliers Systems and competency are becoming more inter-dependent Requires an integrated approach both within consultancy and product deliveries Vendors participation through the whole life-cycle gets increasingly important

2007 - 2007 FEED/ Engineering

2007 - 2007 Implementation/ Testing

2007 - 2007 Commissioning

2007 - 2007 Start-up

04.06.2007 - 19.09.2007 Operations

Flow Assurance, Process Control and Operations Knowledge and Experience

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