ME 414- FLUID SYSTEMS DESIGN PROFESSOR: JOHN TOKSOY SPRING 2009 TEAM
Tyler Laughlin Denis Shkurapet Ethan Sneed Matt Tolentino Tyler Turk
Objective
To design a heat exchanger than meets the following
criteria:
Cools liquid from 45 C to 25 C Must be less than 7 meters in length Shell diameter is less than 2 meters Minimize weight of the tube and shell Minimize pressure drop Heat transfer ratio of 1
Design Parameters
# of tubes passed Tube outer diameter Tube inner diameter Material Baffles Shell thickness Shell Material Strength factors
Fluid allocation
Type of flow (parallel or counter)
Analysis
Use Minitab and Matlab Minitab Use to obtain the main effects plots, Pareto charts, and the response optimizer. Matlab Use to run analysis of the DOE files and to give us the outputs of total weight, calculated heat transfer, cost, and pressure drops. DOE allows us to determine the most important variables in this design.
Results
Variable Shell fluid Tube fluid Initial value Water Chemical (water prop) Final Value Water Chemical (water prop) Explanations Given Input Given Input DOE - Optimizer suggested value Given value -tube selected for cleaning Given Input Given Input Given Input
M-dot shell
Mdot tube T shell in T tube in T tube out
3.45 kg/s
61.11 kg/s 20C 45C 25C
3.9117 kg/s
61.11 kg/s 20C 45C 25C
Rf tube in
Rf tube shell side Flow config # tube pass # shell pass
.00018 mK/W
.00018 mK/W Parallel 1 1
.00018 mK/W
.00018 mK/W Parallel 1 1
Results
Baffles Shell ID Shell Th No baffles 0.3366 1.00E-03 No baffles 0.3366 1.00E-03 To reduce weight/pressure drop DOE - Optimizer suggested no change DOE - Optimizer suggested no change Corrosion Resistant/ease of cleaning Corrosion Resistant/ease of cleaning Most basic correlation accounts for entrance effects Only option that was applicable Only option that was applicable DOE - Optimizer suggested no change DOE- Optimizer suggested value DOE- Optimizer suggested value DOE - Optimizer suggested no change
Shell Mat'l
Tube Mat'l Nusselt Shell Nusselt Tube Pressure Corr Shell Pressure Corr Tube Tube OD Tube Th Tube Length Tube Layout Angle
Results
Outputs T shell out # of tubes U (Heat Transfer Coeff.) R value Weight_He DP Shell DP Tube
Initial value 353.59C 1313 828.48 W/m2.C 1.00 411.21 267.89 Pa 45310.96 Pa
Final Value 318.76C 1313 876.97 W/m2.C 0.98 350.88 kg 335.11 Pa 29832.58 Pa
Units C
W/m2.C
kg Pa Pa
0 P arallel Tube th 1000000 C ounter 2.5875 S hew ll ID 4.3125 1.5 S hell Th 2.5
Mean
Mean
500 300 0.000533 Tube O D 700 500 300 0.00476 0.00793 0.001250 0.25245 0.42075 0.0007500 0.0012875
500000
500000
0 0.00476 0.00793
500
0 P arallel 1000 Tube th C ounter 2.5875 S hew ll ID 4.3125 1.5 S hell Th 2.5
C ounter
2.5875 S hew ll ID
4.3125
1.5 S hell Th
2.5
Mean
Mean
0.000533 0.001250 Tube O D 0.25245 0.42075 0.0007500 0.0012875
500
7500000 5000000 0.000533 10000000 7500000 5000000 Tube O D 0.001250 0.25245 0.42075 0.0007500 0.0012875
1000
500
0 0.00476 0.00793
0.00476
0.00793
Term
D AB AD BD ABD
0 200000 400000 600000
Term
Standardized Effect
800000
1000000
1200000
1400000 1600000
50
150
200
F actor B C
C Tube Length
Term
Term
Flow 0 2 4 6 8 Standardized Effect 10 12 14
BC
10
20 30 40 Standardized Effect
50
60
The starting values were changed multiple times until Minitab found a new, more optimal solution.
P arallel 150000
2.5875 S hell ID
4.3125
2.5
Mean
10000000
Mean
0.0003430 0.0005713 Tube O D 0.25245 0.42075 0.0007500 0.0012875
7500000 5000000
100000 50000
0.0005713
0.25245
0.42075
0.0007500
0.0012875
Tube O D
0.00476
0.00793
500
C ounter Tube th
2.5875 S hew ll ID
4.3125
1.5 S hell Th
2.5
Mean
500
Mean
0.0003430 0.0005713 0.25245 0.42075 0.0007500 0.0012875
500 300 0.000533 Tube O D 700 500 300 0.001250 0.25245 0.42075 0.0007500 0.0012875
0 Tube O D
1000
500
0 0.00476 0.00793
0.00476
0.00793
R-value:
Number of tubes: Shell Pressure Loss:
Conclusions: Recommendations
Could be further optimized if Tube Thickness was
A smaller tube is not commercially available Possibly achieve greater performance at a greater
price
Questions