Anda di halaman 1dari 68

Single Stage Calculations

Volumes to be Calculated : Step A


1. Casing in casing
1

Previous Casing

Open Hole

Collar Shoe

Single Stage Cementing

Volumes to be Calculated : Step A


1. Casing in casing 2. Casing in open hole
1

Previous Casing

Open Hole

Collar Shoe

Single Stage Cementing

Volumes to be Calculated : Step A


1. Casing in casing 2. Casing in open hole 3. Inside casing (between collar and shoe)
2
1

Previous Casing

Open Hole

3 3

Collar Shoe

Single Stage Cementing

Cement Calculations
Volume of open hole below the casing shoe is

not calculated.
Cement circulates out of the shoe and up the

annulus.
Any cement displacing the mud below by gravity

is considered negligible.

Single Stage Cementing

Problem 1
Casing Shoe Collar Previous casing : Shoe Open hole : : : : 7 - 32 LB/Ft 4600 : 2670 8.5 4510 9 5/8 - 47 LB/Ft

Top of cement
6 Single Stage Cementing

1000

Calculate Total Amount of Slurry Required in CuFt

Solution
Capacities 1. Cas-Cas 2. Cas - OH 3. Cas Volumes
2670ft
2 4510ft 4600ft

- 0.1438 cuft/ft - 0.1268 cuft/ft


1 1000ft

- 0.2025 cuft/ft, 0.0361 bbl/ft

3 3

Single Stage Cementing

Solution
Capacities 1. Cas-Cas 2. Cas - OH 3. Cas Volumes
2670ft

- 0.1438 cuft/ft - 0.1268 cuft/ft


1 1000ft

- 0.2025 cuft/ft, 0.0361 bbl/ft

1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft


2 4510ft 4600ft

3 3

Single Stage Cementing

Solution
Capacities 1. Cas-Cas 2. Cas - OH 3. Cas Volumes
2670ft

- 0.1438 cuft/ft - 0.1268 cuft/ft


1 1000ft

- 0.2025 cuft/ft, 0.0361 bbl/ft

1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft


2

2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft


3 3 4510ft 4600ft

Single Stage Cementing

Solution
Capacities 1. Cas-Cas 2. Cas - OH 3. Cas Volumes
2670ft

- 0.1438 cuft/ft - 0.1268 cuft/ft


1 1000ft

- 0.2025 cuft/ft, 0.0361 bbl/ft

1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft


2

2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft 3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft
3 3 4510ft 4600ft

10 Single Stage Cementing

Solution
Capacities 1. Cas-Cas 2. Cas - OH 3. Cas Volumes
2670ft

- 0.1438 cuft/ft - 0.1268 cuft/ft


1 1000ft

- 0.2025 cuft/ft, 0.0361 bbl/ft

1. (2670ft - 1000ft) x 0.1438 cuft/ft = 240.2 cuft


2

2. (4600ft - 2670ft) x 0.1268 cuft/ft = 244.7 cuft 3. (4600ft - 4510ft) x 0.2025 cuft/ft = 18.2 cuft TOTAL VOLUME = 503.1 CUFT
11 Single Stage Cementing

3 3

4510ft 4600ft

Excess

Excess in only calculated on Annular Volume in THE OPEN HOLE


Only Here

12 Single Stage Cementing

Example: Problem 1
OH 50% Excess OH volume (2) of the previous problem:

244.7 cuft
Excess Volume:

244.7 cuft x 50/100 =

122.35 cuft

Total OH Volume:
OR
13 Single Stage Cementing

367.05 cuft

244.7 cuft x 1.50 = 367.05 cuft

Slurry Yield - Step B


The volume of slurry produced when one sack of cement is mixed with water is called

YIELD

14 Single Stage Cementing

Slurry Yield - Step B


The volume of slurry produced when one sack of cement is mixed with water is called YIELD

CEMENT

15 Single Stage Cementing

Slurry Yield - Step B


The volume of slurry produced when one sack of cement is mixed with water is called YIELD

CEMENT

WATER

16 Single Stage Cementing

Slurry Yield - Step B


The volume of slurry produced when one sack of cement is mixed with water is called YIELD

CEMENT

WATER

SLURRY

The unit of slurry yield is cuft/sack

17 Single Stage Cementing

Note:
1 sack of cement of 94 lbs

= 1 cuft

4.97 gals of water

= 0.66 cuft

18 Single Stage Cementing

Note:
1 sack of cement of 94 lbs

= 1 cuft

4.97 gals of water

= 0.66 cuft

1 cuft + 0.66 cuft

= 1.66 cuft

19 Single Stage Cementing

Note:
1 sack of cement of 94 lbs

= 1 cuft

But the Handbook states:

4.97 gals of water

= 0.66 cuft

1.15 cuft/sack

WHY ?
1 cuft + 0.66 cuft

= 1.66 cuft

20 Single Stage Cementing

Bulk vs Absolute
One drum full of dry cement (1 drum = 1 cuft)

Same size drum 0.66 of water

21 Single Stage Cementing

Bulk vs Absolute
One drum full of dry cement (1 drum = 1 cuft)

Pour water into cement Same size drum 0.66 of water


Air in pore spaces will be displaced by water
22 Single Stage Cementing

Note
Yield varies with density Basically, when you change the density you alter the Water / Cement ratio ....this changes the yield Normally ........
23 Single Stage Cementing

as you increase the water content the yield increases

Step C - Cement Calculations


If you know what volume of slurry a sack of

cement [YIELD] produces at a certain weight, you can calculate the amount of sacks required when you know a volume.

24 Single Stage Cementing

Step C - Cement Calculations


If you know what volume of slurry a sack of

cement [YIELD] produces at a certain weight, you can calculate the amount of sacks required when you know a volume.
VOLUME[cuft] = Sacks YIELD [cuft/sacks]

25 Single Stage Cementing

Example: Problem 1 (Continued)


Previous Problem:
Lead volume [1] : 240.2 cuft 3] : 367.05 cuft Tail volume [2 + + 18.2 cuft 385.35 cuft

26 Single Stage Cementing

Example: Problem 1 (Continued)


Previous Problem:
Lead volume [1] : 240.2 cuft 3] : 367.05 cuft Tail volume [2 +
+ 18.2 cuft 385.35 cuft Use: Lead Slurry : Tail Slurry Neat

Class G + 6% D20 at 13.9 ppg : Class G at 15.8 ppg

27 Single Stage Cementing

Cement volume Lead:

Example: Problem 1 (Continued)


Previous Problem:
Lead volume [1] : 240.2 cuft 3] : 367.05 cuft Tail volume [2 +
+ 18.2 cuft 385.35 cuft Use: Lead Slurry : 6% D20 at 13.9 ppg Tail Slurry Neat : 15.8 ppg Cement volume Tail: Lead: Cement volume 240.2 cuft sacks 1.655 cuft/sack

= 145.2

28 Single Stage Cementing

Example: Problem 1 (Continued)


Previous Problem:
Lead volume [1] : 367.05 cuft 240.2 cuft Tail volume [2 + 3] :
+ 18.2 cuft 385.35 cuft

Use: Lead Slurry : 6% D20 at 13.9 ppg Tail Slurry Neat : 15.8 ppg Cement volume Lead: 240.2 cuft Cement volume Tail: sacks 1.655 cuft/sack
29 Single Stage Cementing

= 145.2

385.25 cuft

= 335.0

sacks

Mix Water - Step D


If you know the number of sacks then you find

the gal/sk of mix water required and multiply


Mix Fluid = gal/sack x number of sacks

CONVERT TO BBLS (Your displacement tanks are in bbls)

30 Single Stage Cementing

Mix Water Quality


In the laboratory, clean location water is used for

cement test. Test results are only obtainable in the field when same water (= clean) is used.
Causes for contamination:

Dirty rig tanks Left over chemicals/mud in lines and pumps Dirty displacement tanks

31 Single Stage Cementing

Total Water Available


1. Calculated mix water for cement + 20% safety + 2. Water (ahead, behind, CW, spacer) +

20 bbls minimum (priming and washing up)


= TOTAL WATER NEEDED

32 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx

33 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx gal = 29.55 bbls = 1241.2

42 gal/bbl

34 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx gal = 29.55 bbls = 1241.2

42 gal/bbl Tail mix water 335sx x 4.97 ga/sx

35 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx gal = 29.55 bbls = 1241.2

42 gal/bbl

Tail mix water 335sx x 4.97 ga/sx gal = 39.64 bbls

1664.95

42 gal/bbl

36 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal

29.55 bbls
42 gal/bbl

Tail mix water


39.64 bbls

335sx x 4.97 ga/sx

1664.95 gal

42 gal/bbl

Total mix water


37 Single Stage Cementing

69.19 bbls

Example: Problem 1 (Continued)


Lead mix water 145sx x 8.56 gal/sx = 1241.2 gal

29.55 bbls
42 gal/bbl

Tail mix water

335sx x 4.97 ga/sx

1664.95 gal

39.64 bbls
42 gal/bbl Total mix water 69.19 bbls

20% safety margin :


38 Single Stage Cementing

66.19 bbl x 20/100 =

13.84 bbls

Example: Problem 1 (Continued)


Lead mix water = 29.55 bbls 42 gal/bbl Tail mix water 39.64 bbls 42 gal/bbl Total mix water 20% safety margin : 66.19 bbl x 20/100 = 69.19 bbls 13.84 bbls 0 bbls 335sx x 4.97 ga/sx = 1664.95 gal = 145sx x 8.56 gal/sx = 1241.2 gal

No water ahead, behind, CW, spacer


39 Single Stage Cementing

Example: Problem 1 (Continued)


Lead mix water = 29.55 bbls 42 gal/bbl Tail mix water 39.64 bbls 42 gal/bbl Total mix water 20% safety margin : 66.19 bbl x 20/100 = 69.19 bbls 13.84 bbls 0 bbls 335sx x 4.97 ga/sx = 1664.95 gal = 145sx x 8.56 gal/sx = 1241.2 gal

No water ahead, behind, CW, spacer


40 Single Stage Cementing

Priming, washing up

20 bbls

Example: Problem 1 (Continued)


Lead mix water = 29.55 bbls 42 gal/bbl Tail mix water 39.64 bbls 42 gal/bbl Total mix water 20% safety margin : 66.19 bbl x 20/100 = 69.19 bbls 13.84 bbls 0 bbls 335sx x 4.97 ga/sx = 1664.95 gal = 145sx x 8.56 gal/sx = 1241.2 gal

No water ahead, behind, CW, spacer


41 Single Stage Cementing

Priming, washing up

20 bbls

Total water needed

103 bbls

Additives - Step E
Solid Additives Calculated as a % by weight of dry cement.

Except: Salt Small amounts will not effect calculation


Liquid Additives Calculated as gallons of additives per sack of

bulk cement
Subtract total amount of liquid additives from
42 Single Stage Cementing

amount of mix fluid to have real amount of mix water.

Example: Problem 1 (Continued)


Lead 6% Bentonite BWOC (145 sks) Tail 0.2 gal/sack of Dispersant (335 sks) Solid Additives

145 sacks x 94 lbs/sack x 6/100 Liquid Additives


335 sacks x 0.2 gal/sack Note : Mix water of tail slurry will change

= 817.8 lbs
= 67 gal

Mix fluid: 335sx x 4.97 gal/sk =1664.95 gal Mix water = Mix fluid - liquid additives
1664.95 gal - 67 gal = 38.1 bbl 42 gal/bbl
43 Single Stage Cementing

Displacement
To FLOAT COLLAR unless otherwise stated

Exceptions 1. STAB-IN CEMENTING:


Displacement to 10-15 before stab-in shoe Check returns - OK - pull out and circulate

2. GUIDE SHOE:
Displace to 20-30 before shoe

NEVER OVERDISPLACE
44 Single Stage Cementing

Displacement
To FLOAT COLLAR unless otherwise stated

Exceptions 1. STAB-IN CEMENTING:


Displacement to 10-15 before stab-in shoe Check returns - OK - pull out and circulate

2. GUIDE SHOE:
Displace to 20-30 before shoe

NEVER OVERDISPLACE
45 Single Stage Cementing

Estimated Job Time - Step G


MIXING TIME + DISPLACEMENT TIME + 10 MINUTES (DROP PLUGS ...) = ESTIMATION OF JOB TIME 1 HOUR (SAFETY) = MINIMUM THICKENING TIME
46 Single Stage Cementing

Estimated Job Time - Problem 1


(Continued)

Mixing time + Displacement time + Plugs mixing time: Lead Tail 42.8 : 68.6 : 4 bpm 8bpm 10.5 mins 8.5 mins 11mins 9 mins

Displacement: Dropping Plugs Total

4510ft x 0.0361 bbl/ft = 162.8 bbl : 12 bpm 13.6 mins 14 mins 10 mins 44 mins

To allow a safe margin to do this job we expect at least 1 hr extra for the cement to be still pumpable after it is put in place. ie, 1hrs 44 mins

47 Single Stage Cementing

Examples - Example 1
Calculate : Slurry Volumes, Cement Volumes,
Mix Water, Additives, Displacement Job Time Well Data: 9 5/8 53.5 lb/ft casing, shoe at 9800, collar at 9760, OH 12 1/4 + 25% excess, previous casing 13 3/8 68 lb/ft at 2900

Slurries:

Lead: 5 bpm 9300 - surface

Class G @ 12.8 ppg 12% BWOC Bentonite 0.3% BWOC D13 Tail: 3 bpm 9800 - 9300 Class G Neat @ 15.8 ppg 0.05% BWOC D28 0.5% BWOC D65 Displacement: 8 bpm
48 Single Stage Cementing

Examples - Example 1
Calculate : Slurry Volumes, Cement Volumes,
Mix Water, Additives, Displacement Job Time Well Data: 9 5/8 53.5 lb/ft casing, shoe at 9800, collar at 9760, OH 12 1/4 + 25% excess, previous casing 13 3/8 68 lb/ft at 2900
13 3/8" , 68 lbs/ft

Sluuries:

Lead: 5 bpm 9300 - surface


2900'

Class G @ 12.8 ppg 12% BWOC Bentonite 0.3% BWOC D13 Tail: 3 bpm 9800 - 9300 Class G Neat @ 15.8 ppg 0.05% BWOC D28 0.5% BWOC D65 Displacement: 8 bpm
49 Single Stage Cementing

2
9300'

9 5/8", 53.5 lbs/ft

12 1/4" OH 9760'

3 4

3
9800'

Solution - Example 1
Capacities

CAS/CAS : 0.3354 cuft/ft CAS OH : 0.3132 cuft/ft CAS : 0.3973 cuft/ft , 0.0708 bbl/ft
1. Volumes

50 Single Stage Cementing

Solution - Example 1
Capacities

CAS/CAS : 0.3354 cuft/ft CAS OH : 0.3132 cuft/ft CAS : 0.3973 cuft/ft , 0.0708 bbl/ft
1. Volumes
Lead (1) 2900ft x 0.3354 cuft/ft (2) 9300ft - 2900ft x 0.3132

= 972.7 cuft = 2004 cuft


501 cuft

Tail (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft

Excess = 2004 cuft x 0.25 =

Total = 3477 cuft

Total = 211.7 cuft

51 Single Stage Cementing

Solution - Example 1
Capacities CAS/CAS :0.3354 CUFT/FT CAS OH :0.3132 CUFT/FT CAS : 0.3973 CUFT/FT, 0.0708 BBL/FT 1. Volumes
Lead (1) 2900ft x 0.3354 cuft/ft (2) 9300ft - 2900ft x 0.3132 = 972.7 cuft = 2004 cuft 501 cuft Tail (3) 9800ft - 9300ft x 0.3132 cuft/ft = 156.cuft (4) 40ft x 0.3973 cuft/ft = 15.9 cuft Excess 156.6 cuft x 0.25 = 39.2 cuft

Excess = 2004 cuft x 0.25 =

Total = 3477 cuft

Total = 211.7 cuft

2. Yield Handbook 700.013 700.006


52 Single Stage Cementing

2.165 cuft/sk (lead) 1.15 cuft/sk (tail)

3. Cement

Solution - Example 1
3477 cuft
2.165 cuft/sk

Lead : Tail :

= 1606 sacks = 184 sacks

211.7 cuft
1.15 cuft/sk

4. Mix Fluid

Lead : Tail :
53 Single Stage Cementing

1606sk x 12.15 gals/sk = 464.5 bbls


42 gal/bbl

184sk x 4.97 gals/sk =


42 gal/bbl

21.8 bbls

Solution - Example 1
5. Additives

Lead : D20 : 1606sk x 94lbs/sk x 0.12 18116 lbs


D13 : 1606sk x 94lbs/sk x 0.003 lbs Tail : lbs lbs
54 Single Stage Cementing

=
= 453 = 8.6

D28 : 184sk x 94lbs/sk x 0.0005

D65 : 184sk x 94lbs/sk x 0.005

= 86

Solution - Example 1

6. Displacement 9760ft x 0.0708 bbl/ft = 691 bbls 7. Job Thickening Time Lead 3477 cuft = 124 min 5.6146 cuft/bbl x 5 bpm Tail : 211.7 cuft = 13 min 5.6146 cuft/bbl x 3 bpm Displacement: 691 bbls = 86 min 8 bpm Drop Plugs = 10 min Safety = 60 min 298 min Minimum TT is 4 hrs 53 min

55 Single Stage Cementing

Data :
Casing Open hole Cement : : :

Example 2
9 5/8, 53.5 lbs/ft, 8600 7, 29 lbs/ft, 14300 Float collar - 14230 8 1/2 Section from 10200 - 10800 : 9 Lead : - Top surface @ 7 bpm - G at 13.5 ppg - 0.05 gals/sk D109 - 0.1 gals/sk D80 - 8% BWOC - D20 Tail : - 250 sacks @ 5 bpm - Class G @ 15.7 ppg - 30% BWOC D66 - 0.1 gals/sk D81 - 0.5 gals/sk D603

Calculate :

Slurry Volume Cement Volume Mix water Additives Displacement @ 7 bpm Job Time

56 Single Stage Cementing

Solution - Example 2
9 5/8" , 53.5 lbs/ft

2 3 4 4

8600' 8.5" OH 7", 29 lbs/ft 10200' 10800' 9" OH 11507' 14230'

3
5 6

14300'

57 Single Stage Cementing

Capacities

Solution - Example 2
CAS OH : 0.1268 cuft/ft CAS : 0.2086 cuft/ft , 0.0371 bbl/ft

CAS/CAS : 0.1301 cuft/ft CAS/OHX : 0.1745 cuft/ft

1. Volumes
Tail : Yield is 1.475 cuft/sk 250 sacks ---> 250 x 1.475 = 368.75 cuft Volume (5) + (6) = 368.75 cuft (6) = 70 x 0.2086 = 14.6 cuft (5) = 368.75 - 14.6 = 354.15 cuft Height in annulus 354.15 cuft = 2793 0.1268 cuft/ft 14300 - 2793' = 11, 507' Lead: Surface - 11, 507' (1) 8600 x 0.1301 = 1118.86 cuft (2) (10200 - 8600) x 0.1268 = 202.88 cuft (3) (10800 - 10200) x 0.1745 = 104.70 cuft (4) (11507 - 10800) x 0.1268 = 89.64 cuft Total Lead = 1516.1 cu ft

58 Single Stage Cementing

Solution - Example 2

2. Cement sacks Lead :

Tail

Handbook : 13.5 ppg Class"G" 8% D20 Yield = 1.825 cuft/Sk 1516.1 cuft = 830.7 1.825 cuft/sack 250 sacks

831 sacks

3. Mix fluid Lead Tail

: :

831sk x 9.76 gal/sk 42 gal/bbl 250 sks x 6.15 gals/sk 42 gal/bbl

= =

193.1 bbls 36.6 bbls

59 Single Stage Cementing

Solution Example 2 4. Additives


Lead: D20 : 831 sks x 94 x 0.08 = 6249 lbs D109 : 831 sks x 0.05 gals/sk = 41.5 gals D80 : 831 sks x 0.1 gals/sk = 83.1 gals Total fluid = 124.6 gals D66 : 250 sks x 94 x 0.3 = 7050 lbs D81 : 250 sks x 0.1 gals/sk = 25 gals D603 : 250 sks x 0.5 gals/sk = 125 gals Total fluid = 150 gals

Tail:

5. Mix water Lead: Tail:

193.bbls - 124.6gal = 190.1 bbls 42gal/bbl 36.6bbls - 150gal = 33.0 bbls 42gal/bbl

60 Single Stage Cementing

Solution - Example 2

6. Displacement
14230ft' x 0.0371 bbl/ft = 527.9 bbl

7. Job Thickening Time : 270 bbls : 65.7 bbls : : : 5 bpm 7 bpm = = = 13.1 38.5 min min

Lead Tail

Plugs
Displacement 527.9 bbls Safety Margin

:
7 bpm :

=
75 =

10
min 60

min
min

Min TT is 3 hrs 16 min

61 Single Stage Cementing

Job Pressures
Example No 1
13 3/8" , 68 lbs/ft

Tail Slurry at 15.8 ppg

Top of Tail at 9300 Ft Lead slurry at 12.8 ppg to surface


Displace with 11.5 ppg
2
9300' 2900' 9 5/8", 53.5 lbs/ft

12 1/4" OH 9760'

Mud
Find differential pressure

3 4

3
9800'

at end of Job
62 Single Stage Cementing

Hydrostatic Pressure Calcs


Tubing Hydrostatic Mud Hydrostatic Pmud = 11.5 x 9760 x 0.052 Pmud = 5836 psi Annular Hydrostatic Tail Slurry Hydrostatic PTail = 15.8 x(9760 - 9300)x 0.052 PTail = 378 psi Lead Slurry Hydrostatic PLead= 12.8 x 9300 x 0.052 PLead = 6190 psi Differential pressure PDiff= Annular Hyd. - Tubing Hyd.

13 3/8" , 68 lbs/ft

2900'

2
9300'

9 5/8", 53.5 lbs/ft

12 1/4" OH 9760'

3 4

3
9800'

= (6190 +378) - 5836

PDiff = 732 psi = Surface pump pressure


63 Single Stage Cementing

Long String Cement Calcs

Primary Cement Job 9 5/8 Csg , 40 lbs/ft Shoe @ 9980 - Collar @ 9900 Tail slurry @ 15.8 ppg to 9480 Lead slurry @ 12.8 ppg to 2100 50 Bbls Chemical Wash ahead. Previous Casing 13 3/8 Csg ,77 lbs/ft Shoe @ 3150 12 1/4 OH - Assume 10% Excess. Find Lead, Tail and 64 Single Stage Cementing Displacement Volumes required.

1
2100

13 3/8" , 77 lbs/ft Mud @ 11.3 ppg

Chemical wash @ 8.4 ppg Lead Slurry @ 12.8 ppg 3150'

2
9480'

9 5/8", 40 lbs/ft

2
12 1/4" OH 9900' Tail Slurry @ 15.8 ppg 9980'

3 4

Long String Cement Calcs Solution

Capacities Csg/OH Ann = 0.0558 bbls/ft Csg/Csg Ann = 0.0564 bbls/ft 9 5/8 Csg cap (40 #/ft) = 0.0758 bbls/ft Tail volume = Vol of Shoe track + Vol outside csg (with XS) = 0.0758 x (9980 - 9900) + 0.0558 x (9980 - 9480) x 1.10 = 6.06 + 30.69 = 36.75 = 37 Bbls = 206.3 cuft Lead volume = Vol in Csg/OH Ann (with XS) + Vol in Csg/Csg Ann = 0.0558 x (9480 - 3150) x 1.10 + 0.0564 x (3150 - 2100) = 388.53 + 59.22 = 447.75 = 448 Bbls 65 Single Stage Cementing = 2514.04 cuft

13 3/8" , 77 lbs/ft

1
2100

Mud @ 11.3 ppg

Chemical wash @ 8.4 ppg


Lead Slurry @ 12.8 ppg 3150'

2
9480'

9 5/8", 40 lbs/ft

2
12 1/4" OH 9900' Tail Slurry @ 15.8 ppg 9980'

3 4

Long String Cement Calcs Solution

Capacities Csg/OH Ann = 0.0558 bbls/ft Csg/Csg Ann = 0.0564 bbls/ft 9 5/8 Csg cap (40 #/ft) = 0.0758 bbls/ft Displacement volume = Csg Vol to float collar = 0.0758 x 9900 = 750 Bbls Differential pressure at end of Job : = Hydrostatic of Lead and tail cement columns + Hydrostatic of wash + Hydrostatic of remaining mud in annulus LESS Hydrostatic of displacing fluid + Hydrostatic of 66 Single Stage Cementing Tail cement in shoe joint

1
2100

13 3/8" , 77 lbs/ft Mud @ 11.3 ppg

Chemical wash @ 8.4 ppg Lead Slurry @ 12.8 ppg 3150'

2
9480'

9 5/8", 40 lbs/ft

2
12 1/4" OH 9900' Tail Slurry @ 15.8 ppg 9980'

3 4

Long String Cement Calcs Solution

Capacities Csg/OH Ann = 0.0558 bbls/ft Csg/Csg Ann = 0.0564 bbls/ft 9 5/8 Csg cap (40 #/ft) = 0.0758 bbls/ft Height of Chemical wash in Csg/Csg Ann = 50 / 0.0564 = 886 ft Height of Tail = 9980 - 9480 = 500 ft Height of Lead = 9480 - 2100 = 7380 ft Height of Chem Wash = 886 ft Remainder is Mud behind casing = 9900 - (420 + 7380 + 886) = 1214 ft 67 Single Stage Cementing

1
2100

13 3/8" , 77 lbs/ft Mud @ 11.3 ppg

Chemical wash @ 8.4 ppg Lead Slurry @ 12.8 ppg 3150'

2
9480'

9 5/8", 40 lbs/ft

2
12 1/4" OH 9900' Tail Slurry @ 15.8 ppg 9980'

3 4

Long String Cement Calcs Solution

Annulus hydrostatic is total of Cement slurries + Chem Wash + Mud : = 15.8 x 500 x 0.052 ( =Tail slurry) + 12.8 x 7380 x 0.052 ( = Lead slurry) + 8.4 x 886 x 0.052 (= Chem Wash) + 11.3 x 1214 x 0.052 ( Mud in Ann) = 410 + 4912 + 387 + 713 = 6423 psi Hydrostatic inside casing : = 11.3 x 9900 x 0.052 (=Mud, disp.) + 15.8 x 80 x 0.052 (=Tail slurry) = 5817 + 65.7 = 5883 psi Differential pressure at float collar : = psi outside csg - psi inside csg = 6423 - 5883 = 540 psi

1
2100

13 3/8" , 77 lbs/ft Mud @ 11.3 ppg

Chemical wash @ 8.4 ppg Lead Slurry @ 12.8 ppg 3150'

2
9480'

9 5/8", 40 lbs/ft

2
12 1/4" OH 9900' Tail Slurry @ 15.8 ppg 9980'

3 4

68 Single Stage Cementing

Anda mungkin juga menyukai