Reference Documents
Reference Documents
Safety Valve
A PRV ACTUATED BY STATIC PRESSURE
RAPID OPENING (POP ACTION)
FULL LIFT
LIFT
SET PRESSURE
ALLOWABLE OVERPRESSURE
Relief Valve
A PRV ACTUATED BY STATIC PRESSURE OPENS GENERALLY IN PROPORTION TO OVERPRESSURE
FULL LIFT
LIFT
SET PRESSURE
ALLOWABLE OVERPRESSURE
Terminology
Operating Pressure Maximum Allowable Working Pressure Set Pressure Overpressure Blowdown
Pressure %
Where PRDs Normally Sized (Except Fire Case)
Set Pressure Tolerance
110
Allowable Overpressure
100
Blowdown % of Set
MAWP
Typical Set Pressure Typical Operating Pressure
95 90
10
of
Pressure Relief Valves
11
12
Huddling Chamber
17
P2 P1
In
Out
Huddling Chamber
(4) PRD TYPES
18
Conventional PRV
19
PValve PSystem
PV = P S
PV PS
PV = PS - INLET LOSS
20
Valve Set: 100 psig [6.90 barg) Blowdown: 7% (Reclose At 93 psig) [6.41 barg]
3% Inlet Loss Example: 3% Inlet Loss Valve Will Close When Inlet Flange Pressure Is 93 psig [6.41 barg]. System Pressure At Closing Equals 93 + 3 = 96 psig [6.41 + 0.21 = 6.62 barg] Due To Inlet Pressure Loss. System Blowdown Is 4%.
21
Valve Set: 100 psig [6.90 barg] Blowdown: 7% (Reclose At 93 psig) [6.90 barg] 10% Inlet Loss Example: 10% Inlet Loss Valve Will Close When Inlet Flange Pressure Is 93 psig [6.41 barg] But This Occurs When Valve Pops Since Inlet Pressure Will Instantly Be 90 psig [6.21 barg] Due To Inlet Loss.
SV WILL CHATTER
Protected System Or Vessel
22
% LIFT (CAPACITY)
90
100
110
% SET PRESSURE
(4) PRD TYPES
25
API 527
(Now Incorporated Into ASME Section VIII)
26
1/2
[1.27 cm]
1/4
27
2000
2500 3000 4000
[138]
[172] [207] [276]
80
100 100 100
40
50 60 80
6000
[414]
100
100
Soft Seat Leakage At 90% Of Set Pressure, Bubbles/Minute 15 - 6000 [1.03 - 414] 0
28
New Factor
Back Pressure Spring Bonnet
P1
Body
P2
34
Constant Purge?
Protected System
V V V
PRV (Closed)
BPS
35
Discharge
BPBU
In
(4) PRD TYPES
36
10% OVERPRESSURE
PER API RP520 and ASME SECTION VIII, < 10 % BPBU =
50
37
Bonnet Vent
PA Metal Bellows
P2
Blowdown Adjustment Ring
Out
P1
In
Huddling Chamber
(4) PRD TYPES
38
39
40
Kb
41
P1 P2
Resilient Seat
Out
Unbalanced Moving Member (Piston) Pitot Tube
P1
In
(4) PRD TYPES
46
47
Seating Force
100
% SEATING FORCE
75
25
25
50
75
100
% SET PRESSURE
(4) PRD TYPES
49
100
% LIFT (CAPACITY)
75
50 25
100
100
(4) PRD TYPES
% SET PRESSURE
50
Relief Seat
Blowdown Seat
100% Set
53
54
55
56
65
100
75
50 25 0
100
110
100
100
Area Enclosed By The Lift Curve Represents Product Lost Per Relief Cycle
(4) PRD TYPES
66
Dome
Outlet Seat Pilot Discharge Tubed To Main Valve Outlet Feedback Piston Balancing Seal
(4) PRD TYPES
67
68
69
% Rated Lift
80 70 60 50
88
53%
80 % Rated Capacity 60
K = 1.3 40
20 0 0 20 40 60 80 100
P
1
P
2
% Back Pressure
(4) PRD TYPES
89
90
91
FLOW
Mixed Phase
92
Piston Seal
Seat
95
Active Process
96
P1
Piston
AP AS
P2 P1 P2
P2
99
P2 > P1
P2
Process Pressure Discharge Pressure
(4) PRD TYPES
P1
100
108
109
OPTIONAL
111
Protection Conditions.
123
125
External Fire
Thermal Expansion Runaway Reaction Tube Rupture In Heat Exchanger
(4) PRD TYPES
126
That Capacity
127
128
JOS-E / JBS-E
Standard Orifice Areas
API Orifice Designation D E F G H J K L M N P Q R T T2 API Effective Orifice Area (in.) 0.110 0.196 0.307 0.503 0.785 1.287 1.838 2.853 3.60 4.34 6.38 11.05 16.0 26.0 27.872 ASME Actual Orifice Area (in.) 0.1244 0.2214 0.347 0.5674 0.887 1.453 2.076 3.221 4.065 4.90 7.206 12.472 18.065 29.359 31.47
(4) PRD TYPES
129
130
M TZ
The NB Allows Published Deviations From K And A Values In The Red Book. However - -
[The NB Red Book is Pressure Relief Device Certifications Published Bi-Annually By The National Board of Boiler and Pressure Vessel Inspectors.]
131
132
CATALOG
A, in2 [cm2] 1.287 [8.303] 1.287 [8.303] KA 1.226 [7.910] 1.223 [7.888] 1.255 [8.095]
0.859
0.855
0.95
0.877
1.496 [9.652]
0.975
1.287 [8.303]
133
ENGLISH UNITS
METRIC UNITS
OR
A=
TZ CKP1 Kb M
W
1.316 W
TZ CKP1 Kb M
(4) PRD TYPES
135
Units
ENGLISH METRIC
A V T KD
Z
C K P1
136
137
Molecular Weight
2 34 16 48 58 18.9 28 32 72 44 42 18 64 62
C Factor
357 349 348 337 326 344 356 356 323 330 332 348 346 335
138
C = 520
400 380 360
( k + 1)
k+1 k-1
C
340
320 1.0 1.2 1.4 1.6 1.8 2.0
CP CV
(4) PRD TYPES
139
0.8
0.7 0.6 0.5
0
140
Back Pressure
Pb (back pressure)
Inlet
THE PRESSURE AT THE OUTLET OF A PRESSURE RELIEF DEVICE.
141
PRV (Closed)
Possible Pressure Source
Purge?
Protected System
142
DISCHARGE
In
(4) PRD TYPES
143
50
144
P2
Blowdown Adjustment Ring
Out
P1
In
Huddling Chamber
(4) PRD TYPES
145
146
Kb
60
50 0 10 20 30 40 50
147
Kb
0. 4
0.2
0.0 0.0
P2 P1
0. 2
0.4
0.6
0.8
1.0
148
ENGLISH UNITS
METRIC UNITS
OR
A=
TZ CKP1 Kb M
W
1.316 W
TZ CKP1 Kb M
(4) PRD TYPES
149
W A= 51.5 K KS KP Kb P1
WHERE: A W
W A= 52.5 K KS KP Kb P1
K
KP
= ASME Coefficient
= High Pressure Correction Factor (over 1600 psig [110 barg]) = Back Pressure Factor = Set + Overpressure + Local Atmospheric Pressure, psia [bara]
(4) PRD TYPES
Kb
P1
153
(ENGLISH)
480 0.94 0.94 0.94 0.94 0.94 0.95 0.95 0.95 0.95 0.96 0.96 0.96 0.97 0.97 0.97 0.98 0.99 0.99 1.00 1.00 500 0.93 0.93 0.93 0.93 0.93 0.94 0.94 0.94 0.94 0.95 0.95 0.95 0.95 0.96 0.96 0.96 0.97 0.98 0.99 0.99 520 0.93 0.93 0.93 0.93 0.93 0.94 0.94 0.94 0.94 0.94 0.94 0.95 0.95 0.96 0.96 0.96 0.97 0.97 0.98 0.99
300 320 340 360 250 1.00 1.00 1.00 0.99 0.99 259 1.00 1.00 1.00 0.99 0.99 1.00 1.00 1.00 0.99 287 1.00 1.00 0.99 308 1.00 1.00 324 1.00 1.00 338 350 361 371 380 388 395 403 409 416 422 436 448 460 470
154
155
1.15
Kp
1.05
KP =
0.95 1500 [103.4] 1900 [131.0] 2300 [158.6] 2700 [186.2] 3100 [213.8] 3500 [241.3]
156
Liquid Flow
ENGLISH UNITS METRIC UNITS [ ]
G A= 38 K KW KV P1 - P2 VL
A=
0.196 VL
K K W KV
P1 - P 2
A = Orifice Area, in2 [cm2] VL = Reqd Capacity, USGPM [m3/hr] KW = Backpressure Correction Factor KV = Viscosity Correction Factor (Assume 1.0) P1 = Set + Overpressure , psig [barg] P2 = Back Pressure, psig [barg]
157
Kw
0.600
0. 400
0.200
0.000
10
15
20
25
30
35
40
45
50
55
60
158
R=
12,700 VL
U A
159
KV
Reynolds's Number
(4) PRD TYPES
160
A=
VL G
38 K KW KV
P 1 - P2
METRIC UNITS
A=
0.196 VL K KW KV
P1 - P2
(4) PRD TYPES
161
A (Liquid)
A (Gas) A (Liquid)
162
Fire Sizing
The Procedure Used In Fire Sizing Depends On The Codes And Engineering Practices Applied At Each Installation. Some Procedures That May Be Used For Fire Sizing:
API RP 520, PART 1 Recommended Practices For The Design And Installation Of Pressure Relieving Systems In Refineries. (SET = > 15 psig [1.03 barg]) API 2000 Venting Atmospheric And Low Pressure Storage Tanks (SET < 15 psig [1.03 barg]) API 2510 Design Of Lp Gas Installations NFPA 58 Storage And Handling Liquefied Petroleum Gasses (National Fire Protection Association) CGA S-1.3 Stationary Storage Tanks
164
API RP520
A=
F AS
F = 0.042 (Conservative; Relates To Bare Vessel Metal Temperature At Relief) As = Total Exposed Surface Area Of Vessel
GAS
API RP520
Q = 21,000 FA 0.82 Q = Total Heat Input To Wetted Surface Of Vessel, btu/hr F = 1.0 (Assumes No Vessel Insulation)
LIQUID
A = Total Vessel Wetted Surface, ft2 (Up To 25 Ft. Above Ground Level Or, In The Case Of A Sphere, To The Elevation Of Largest Diameter Whichever Is Greatest)
Reference API RP520, Part 1, D.5
167
Total Vessel Wetted Surface, ft2, Up To 25 ft. Above Ground Level Or, In The Case Of A Sphere, To The Elevation Of Largest Diameter, Whichever Is Greater.
Vertical Vessel
Horizontal Vessel Sphere
Max. Dia.
25 ft.
Ground
168
Q W= V
API RP520
W = Required Valve Capacity, lbs/hr Q = Total Heat Input to Wetted Surface of Vessel, btu/hr V = Latent Heat Of Vaporization, btu/lb EXAMPLES: AMMONIA BENZENE BUTANE CO2 ETHANE ETHYLENE METHANE PROPANE WATER 589 169 166 150 210 208 219 183 970
(4) PRD TYPES
169
API RP520
TZ A= CKP1 Kb M W Use Vapor Values. 1.316W
TZ CKP1 Kb M
For T, Use The Boiling Temperature Of The Liquid (Flash To A Vapor). If Unknown, We Suggest Using 200oF [93oC].
170
References
Engineering Handbook TP-V300 API Standard 526 and 527 ASME Section VIII, Division 1 Anderson Greenwood Powerpoint Presentations
171