successful fermentation or enzyme reactions This step is up to 60% of total cost, not including the purchase of raw materials Products may be dilute in aqueous medium, temperature sensitive, have multiple items to separate, and/or have properties similar to contaminants Products may require high purification and homogeneity
Solid-Liquid Separations
Products may be biomass, extracellular, or intracellular
Purpose: to separate insolubles from fermentation
broth Cell sizes vary widely, from 1m (bacteria) to 40m (suspension plant cells)
Filtration
The separation of particles by forcing the fluid
through a filtering medium Based on particle size and pressure drop Filters are either based on pressure principle or vacuum
Rate of Filtration
Rate of filtration: (dvf/dt) = P A/ (L/K)
A= area of filter K= filters permeability L= thickness of the filter cake Filtration time (t)= MPc/2P(Vf/A)2
Centrifugation
2 types: tubular and disk
Disk used in continuous operations: Has a short, wide bowl 8-20 inches in diameter which turns on a vertical axis Cone-shaped disks with uniform spacing are placed inside the bowl to separate suspended solids
Terminal velocity= vt = dp2(s-)a/18
Recovery
Fermentation broth consists of dilute aqueous solution
from which products have to be recovered and purified. Overlaps exist between recovery and purification Extraction and adsorption are exclusively classified as recovery
another insoluble liquid (solvent) The effectiveness of the solvent increased with:
optimum pH addition of counterions (acetate or butyrate)
Types of Extractions
Single stage extraction- either in batch or continuous
mode
Overall material balance for the mixer-settler is F + S = R + E and the material balance for the solute is FxF + Sys = Rx + Ey Crosscurrent extraction- use continuously or in batch Counter-current extraction- more efficient but cannot be operated in batch mode
Multistage extraction
dissolved substances 1- Conventional adsorption -based on intermolecular forces of attraction (Vander Waals force) between the molecules of solid and substance (activated carbon used to purify water) - process is mixing of fruit pits and calcium chloride
Adsorption (continued)
2- Ion Exchange -components include: polymeric network, ionic functional group attached to network and counter ion 3- Affinity adsorption involves chemical interactions between solute and ligand attached to surface of carrier particle
Purification
Methods include precipitation, chromatography, and
electrophoresis, and membrane separation Precipitation- Used for recovery of proteins and is induced by salt, organic solvent, or heat addition Chromatography- include a mobile phase with solutes to be separated and a stationary phase which may be adsorbent, ion-exchange resin, gel, or porous solid packed in cylindrical column Electrophoresis- separation of charged species according to migration rates in electrical field
Purification (continued)
Membrane Separation Microfiltration- separation of suspended material based on pore size of 0.02 to 10 m Ultrafiltration- if separation is achieved at the molecular level, most commonly 100 to 200 Reverse osmosis- to separate suspended and dissolved material using high pressure to reverse flow across semipermeable membrane