TO
ASCENT
INFORMATICS
ERP
SOFTWARE
PRESENTATION
www.dnserp.com
Request
2 OF 175
We bring 33 years of IT experience in
business automation
• Traditional accounting packages are
‘Financial reports-centric’. They are
primarily designed to inform
management of a company’s
financial condition long after it has
conducted its business.
• On the other hand, DNS Adopts a
day-to-day perspective. It provides
strategic information and tools in
REAL TIME. When you need it the
most.
3 OF 175
DNS ERP is the proven solution for the
following questions
4
Because you have
islands of
information
Why DNS
ERP?
R&D
Accounts
Sales &
Marketing
Website
Why ERP ?
• Solution
Install a Server computer and ERP
Software to manage the business
efficiently
6
• SERVER IS
Client / Server architecture ALWAYS ON
• ALL DATA IS
SAVED ON
THE SERVER
• USER
CANNOT
SAVE
Server computer TRANSACTIO
NS ON THE
LOCAL HARD
DRIVE
•C:\NOT
USED
7
ERP DEFINITION
Enterprise Resource
Planning software is
fully integrated business
management software,
to link business
processes automatically,
and give real time
information to authorized
user, to facilitate and
accelerate the decision
making process.
8
Seamless Integration of ERP modules
SECURITY CRM
VAT COST
SHEET
ISO / Q C ESTIMATE
Sub-Contractor Order
LOCAL Accounts OUT
PAYROLL
fulfillment
PURCHASE
HR
9
ERP helps in decision making
• Paper – paper everywhere, not information
Data Overload
10
ERP IS SUITABLE FOR VARIOUS BUSINESS AND INDUSTRY
12
FOR EXAMPLE
ERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
• SAFETY VALVES
• INDUSTRIAL SPRINGS
• CORRUGATED BOX
• CHEMICAL
MANUFACTURING
– INDUSTRIAL RESINS
– BLUE PIGMENT
CHEMICAL
• ELECTRONICS
• SPM – SPECIAL PURPOSE
MACHINE
13
FOR EXAMPLE
DNS IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
• FOOD PROCESSING
– PICKLE
• SURGICAL
INSTRUMENTS
• INTRAOCULAR LENS
• CNC MACHINING (FOR)
AUTOMOBILE
MANUFACTURER
14
FOR EXAMPLE
ERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
FOOD PROCESSING
– PICKLE /SPICES
SURGICAL INSTRUMENTS
• INTRAOCULAR LENS
15
FOR EXAMPLE
ERP IS ALREADY HELPING THE FOLLOWING ENTERPRISES
IN BUSINESS MANAGEMENT
16
DNS SUCCESS STORY IN SME: 3 to 300 crore
17
Letter of satisfaction
18
From Action Medical Marketing
19
LITEL – LEADERS IN INFRARED HEATING SYSTEMS
Managing
Director
20
"...ERP software is quite robust
and has immensely helped us to
take care of our entire business
functions. Our staff has taken a
liking to the software and has
adapted themselves very
well...While we started off with
the inventory module, DNS has
also successfully implemented all
the other modules such sales,
purchases, BOM, MRP, Accounts…”
Mr. Surinder Agarwal, M. D.
Care Pack Pvt. Ltd.
DNS ERP
SATISFIED USER
21 OF 175
“Now I can go home at six o’clock”
Mr. Sanjay Belhe - Director, Protocontrol
A happy
DNS
User
22
Scope of ERP software
Vendor in India
• RAW MATERIAL
Location
Sub- Two
contractor
23
Scope of ERP software
Customer
Location Labor Bill
Two
24
Paper industry workflow
25
ERP Menu – Raw material
26
DNS ERP SOLUTION GIVES COMPETITIVE ADVANTAGE
27
E.G. FURNITURE MADE AS PER ORDER
STANDARD
PRODUCTS –
YET TAILORE
D
AS PER
CUSTOMERS
REQUIREMEN
TS
29
Security Module
SECURITY
30
Security Module
• Masters:
• User Manager.
• User group master.
• Volume matrix.
– DNS features:
• DNS is multi user, multi tasking ERP software. Multi-level security based
on User Group and User Level.
– Create Login id and password for each user.
– Assign permissions. Map each user with menu / submenu.
– Restricting user access with login and password.
– Role based access & password.
– Audit trail: DNS ensures accountability of users. Work done by
individual users can be easily tracked because all transactions
capture the users name automatically.
– Automatic Audit Trail helps top management to know who has
updated Masters or transaction and when.
– Each menu and submenu can be locked (allow / deny) to individual
user.
31
ERP is a multi-user software
32
DNS ERP - SUMMARIZED
ABC - MANUFACTURING Co.
Sales Enq. For PC
tu o
ORDER Re ds N
Material sent Machine o o GN
57 F4 G R
Customer
- CAPTIVE
r i al assemblies
CAPITALIZATION
te d JOB S/O
TP Ma eive tor received SC IN
rec ntrac from
Location
s subcontrac
Co tore SC - IN
N CASH /
GI to S tor
BANK Labour Bill
FIXED
Supplier
Machine
ASSET SALE
33 PAYMENT RECEIPT
DNS ERP - SUMMARIZED
ABC - MANUFACTURING Co.
Sales Enq. For PC
r tu o
ORDER Re ds N
Material sent Machine o o GN
57 F4 G R
Customer
- CAPTIVE
r i al assemblies
CAPITALIZATION
te d JOB S/O
TP Ma eive tor received SC IN
rec ntrac from
Location
s subcontrac
Co tore SC - IN
N CASH /
GI to S tor
BANK Labour Bill
FIXED
Supplier
Machine
ASSET SALE
34 PAYMENT RECEIPT
Meeting the Business Needs
• Presenting a CASE
STUDIES Vendor
• To illustrate various
modules we have taken Customer
two examples
– of a company
Sub-contractor ERP
manufacturing BALL
PEN and
– of a company
manufacturing Bank
PERSONAL COMPUTERS
• Let us understand the
complete business cycle……
….. Transaction Flow
35
BOM
BILL OF MATERIALS
36
The BALL PEN MANUFACTURING
Company & its business
Manufacture PEN
• Assumptions for the purpose of this case study:
• FINISHED GOODS (FATHER ITEM) = BALL PEN
• CHILD ITEMS = REFILL, CAP AND BODY
• ASSEMBLY IS CARRIED OUT IN SHOP FLOOR
• PRINTING OF NAME IS DONE AT PRINTER’S LOCATION (Sub-
contractor)
37
The BALL PEN MANUFACTURING
Company & its business
Manufacture PEN
• Assumptions for the purpose of this case study:
38
B.O.M
BALL
LY PEN CUSTOMER
B
S EM
AS
CCI
1 X BLUE CHALLAN CUM INVOICE
REFILL
1 X CAP
1X
BODY
39
The Company & its business
Manufacture Computers
• Assumptions for the purpose of this case study:
• Some Raw Material / Components are bought out items
• Cabinets are manufactured in-house using
– 2 Machines
• 1 Machine for Cutting the metal sheet
• 1 Machine for Bending the metal sheet
– 2 Operators
• 1 Person for Cutting the metal sheet
• 1 Person for Bending the metal sheet
• Since there is no ‘wave soldering machine’ the soldering work is
subcontracted - ‘Subcontractor OUT’
– Mother boards are manufactured by sub-contractor
• 3 Processes
• Bending process
• Cutting process
• Soldering process
• Finally PC is ‘assembled’ in-house
40
B.O.M Overhead
F= Finished Produc
EXAMPLE OF A PC SA1 = SUB @ Rs. 200 per piece PC
ASSEMBLY
Sale@40,000
4. COST SHEET
5. BOM CAN BE USED FOR STORES ISSUE TO SHOP
FLOOR
– MATERIAL ISSUE NOTE (MIN) LINK TO BOM FOR
STORES ISSUE TO SHOP FLOOR. MATERIAL IS
CONSUMED AT STORES LOCATION.
– OR STOCK TRANSFER CHALLAN (STC) LINK TO
WORK ORDER FOR STORES ISSUE TO SHOP
FLOOR – (RECOMMENDED) -> PRODUCTION
ENTRY WILL CONSUME THE MATERIAL FROM SHOP
FLOOR
6. PRODUCTION ENTRY – TO CONSUME RAW MATERIAL
42
e.g. This Gasket is used in six father items.
CHILD ITEMS –
FACTORY MADE + BOUGHT OUT
Revision number
M A KE BOM
ER FA C E TO
& D RO P INT
DRAG
43
BOM of discreet industrial product – Safety Valve
44
BILL OF MATERIAL – RESINS [CHEMICALS]
45
BILL OF MATERIAL - PICKLE
46
BOM – Very useful report
47
e.g. This Gasket is used in six father items.
Very Good !
48
BILL OF MATERIALS FOR TOYS
49
BOM – corrugated box
50
BOM of Glass Window – Construction industry
51
BOM of industrial spring – OEM
52
BOM example of a chemical manufacturing
company -Pigment
53
SALES
CRM
SALES &
DISTRIBUTION
EXPORT
54
ABC MANUFACTURING Co.
Sales Enq.
Enquiry
Received Sales Quot.
Rejection
from
LOCATION Customer.
Order Receipt
QC information
ORI
Customer’s
SHOP
QC
PO is
FLOOR
F.G.
STORES STORES
received
Bought PRODUCTION
Out RM
(PROCESS +VALUE)
SUB-CONTRACTOR
STORES REPAIRS
Machine location
OPERATIONS
CAPTIVE
CAPITALIZATION
SC IN Location
Fixed
Assets
Supplier
Machine
Location
CASH /
BANK
55
CUSTOMER MASTER
56
Multiple Contact Names
57
MARKETING OR ORDER FULFILLMENT
Presale Module
BASED ON
Enquiry BOM MASTER
-
Costing /
Estimate
Automation
Quotation ORI or
-
Internal ORI
(OA)
58
MARKETING OR ORDER FULFILLMENT
Presale module and sales accounting is integrated
Enquiry BASED ON
BOM MASTER
-
Costing /
Estimate
Automation PROFORMA
INVOICE
-
AL
ON
-
O PTI
Quotation
ORI or -
INVOICE MONEY
Internal
RECEIPT
ORI -
(OA)
59
PRODUCTION CORPORATE
OFFICE
BASED ON
IPT
ORDER RECE
(ORI) PRODUCTION / STORES
INFORMATION
RECEIVES WO BASED ON ORI
FROM MRP H. O.
CU
STO
ME
R
REJECTION
LOCATION
SHOP FLOOR FINISHED
STORES LOCATION GOODS
HOLD
PE or PS will produce FG LOCATION
LOCATION
LOCATION
VENDOR
FACTORY SCRAP
LOCATION
MATERIA
LOCATIO L MOVEMENT
Sub-contractor N WISE T
BY DNS E RACKING
RP
60
ORI = Order Receipt Information
61
Presale Module (Cont..)
62
Show enquiries for
Sales Enquiry report Which quotation is not made
63
Order Fulfillment Main Transactions
• Commercial Invoice
• Challan-cum-Invoice (CCI)
• Sales Return
• (Stock) Transfer Invoice (to own
locations)
64
Quotation – in .PDF format that can be attached
with email – can be read by Adobe Acrobat reader
Quotation is
linked
To Enquiry
and
Sales Order
65
LINKED TO ORI AND
PROFORMA INVOICE SALES INVOICE
66
AUDIT TRAIL is a unique advantage of DNS
68
IMPRESS YOUR CUSTOMER WITH CRISP INVOICE
ORIGINA FOUR CO
L, TRANS PIES
PORTER C
You can di OPY, ASS
rectly mak ESSES CO
e .PDF file PY, EXTR
and email A COPY
to custome
r
69
MIS FOR Sales
70
Order Acceptance register or ORI register
71
SALES INVOICE REGISTER
L ICK RY
L E C MMA
OUB SU
D SEE
TO
SORT ON COLUMN
HEADING TO SORT
ANY COLUMN
72
SALES ORDER – ITEM WISE REPORT SHOWS ‘PENDING /
DISPATCHED’ STATUS
73
Sales invoice register – item wise
74
Sales (Customer) Ledger / Debtor Ledger
75
Age wise analysis of outstanding bills:
Receivable over one month, two months, etc.
76
EXCEPTION REPORTS
77
Sales - Instant MIS – Key Reports
78
Additional MIS for marketing function
79
EXPORT
80
EXPORT SALES INVOICE
81
Export Invoice
82
Tax Invoice
83
EXPORT INVOICE
84
PACKING LIST FOR EXPORT
85
ARE 1
86
Export Sales Register
87
Export Sales Register - Excel
88
SUB-CONTRACTOR IN
SUB-CONTRACTOR
IN
89
B.O.M
FINISHED
GOODS
B I LL Semi
Labour
R Sale Bill
LABOU r
Semi finished B
Produced outside
Finished C
to
t rac
con Factory made
b
Su Item
ID
PA
G ES
Raw AR
Material 2 CH
UR
BO
LA
r
Material oo
given out Fl Semi Finished
for h op Item A
Processing S Produced
Machine2 in-house
2
Machine1 s
se
1 c es
o
es Pr VED
ss RIAL RECEI
ce R’S M A T E
Raw o CUSTOME
Pr
Material 1
90
Material received from Automobile manufacturer for
machining
91
Material managment
MATERIAL
MANAGEMENT
92
MM MODULE – MATERIAL MANAGEMENT /
INVENTORY
93
New Item (Finished Product)
ITEM
SPECIFICATION
94
Example of Item Master – Raw Material
95
ITEM MASTER STORES – CATEGORY /
SUBCATEGORY / SUB GROUP / SPECIFICATION
96
ITEM MASTER STORES – CATEGORY /
SUBCATEGORY / SUB GROUP / SPECIFICATION
97
WITH OR WITHOUT ITEM CODE
98
AUTO ITEM CODE
• FOR FINISHED GOODS
• FOR OTHER ITEMS
– RAW MATERIAL
– BOUGHT OUT ITEMS
99
AUTO ITEM CODE
• USER DEFINED MASTERS
100
AUTO ITEM CODE
• ITEM CODE IS AUTOMATICALLY GENERATED BY DNS
101
MIS for stores – Item ledger (example showing
raw material for a chemical company)
You can vi
ew stock o
items or se f All
lected item
for a given ,
location
102
PRODUCTION CORPORA
TE
BASED ON OFFICE
IPT
ORDER RECE PRODUCTION / STORES
(ORI)
INFORMATION RECEIVES WO BASED ON ORI
FROM MRP H. O.
CUSTOMER
REJECTION
LOCATION FINISHED
STORES SHOP FLOOR
HOLD GOODS
LOCATION
LOCATION
LOCATION
LOCATION
VENDOR
FACTORY SCRAP
LOCATION
MATERIA
LOCATIO L MOVEMENT
Sub-contractor N WISE T
BY DNS E RACKING
RP
103
WHERE IS MY MATERIAL ?
IDENTIFY
MATERIAL
BY
LOCATION
IS Su
AL b-c
SO ont
LO INV racto
CA EN r
TI
ON TOR
Y
104
Physical stock verification slip
105
MM module - Key MIS reports - 1
106
MM module - Key MIS reports - 2
• Item Ledger (location wise)
– With quantity (location wise and category wise filters).
– With quantity and Rate (location wise and category wise
filters).
– Item ledger summary gives the stock of material at all
locations – Drill down to ledger for any given location.
• Physical stock and system stock (book stock) variance
report.
• Stock Valuation report. (With option to generate WAR –
weighted average rate).
• RTV Register (Return to supplier – non-excisable items).
• Item List. (With option to select any or all fields from item
master).
107
Serial Number Tracking
Enter
Serial / Lot / Batch Number
to track your inventory
108
Controlling inventory
109
MM Module - DNS ERP features - 1
• Various cost rate stored on Item master if required, such as
Weighted Average Rate, last pure purchase rate, etc.
• Conversion Factor (relation between Purchase UOM and Issue
UOM). Payment UOM and Payment conversion factor.
• Optional Online link with picture of an item (.JPEG file).
• Optional hyperlink with an AutoCAD drawing.
• ISO 9000 Facility to keep material in HOLD location – i.e. item
under inspection, QC person can login and enter Accepted /
Rejected Quantity to transfer material to Stores. Separate
ledger shows item in Hold, Stores and Rejection location.
• Lot number / Batch number / Serial number / heat number
tracking of inventory. (Optional).
110
MM Module - DNS ERP features - 2
111
MM Module - DNS ERP features - 3
112
MATERIAL REQUIREMENT PLANNING
MRP
113
ABC - MANUFACTURING Co.
Sales Enq. For PC
RM
REPAIRS
STORES
M/C
D 3 location
OPERATIONS
W- 5
MRP will automatically
CAPTIVE
SC - OUT generate
CAPITALIZATION
STORE
(1) Purchase Indents for RM,
TP1
Fixed Bought Out material
Assets
Location (2) Work Order for Production
Supplier
Machine
CASH / BANK
114
Material Requirement Planning – Shortage
Quantity Reports
115
SUPPLY CH
AIN MANAG
EME NT USING E
Material Requ RP
CUSTOMER irement Plannin
g
Sale Order or
Projection F. G. Stock
in hand ?
YES
NO
Purchase
Vendor Order
B. O. M.
NO
Raw
Material in
R. M. stock ? F. G.
Stores CHECK Warehouse
YES Production
Sales Invoice
116
SUPPLY CHAIN MANAGEMENT FOR TRADING BUSINESS
CONSUMERS CHANNEL
Dispatch Order or
Or ORI Projection
Transfer
Invoice
NO or Sales
Purchase Stock in
Vendor hand ? Invoice
Order
YES
GRN Finished
Goods
Warehouse
Since there
is no
trading bus production, for
iness,
normally re BOM is not
quired.
117
Material Requirement Planning
118
MRP R
EPOR
T
119
M.R.P.
J.I.T. INVENTORY CONTROL
• BASED ON SALES ORDERS (ORI) OR
PROJECTION
• CHECK FG STOCK IN HAND
• AUTOMATIC EXPLOSION OF BOM
• DISPLAY GROSS QUANTITY REQUIRED OF
CHILD ITEMS, BASED ON ORDER QUANTITY,
AND PROJECTION QUANTITY
• AUTOMATIC LINK WITH STORES STOCK IN
HAND
• FIND FROM DATABASE PENDING PO QUANTITY
• COMPUTE NET QUANTITY TO BE ORDERED
120
ROL BASED MRP
121
MRP based on ReOrder Level (ROL)
122
PURCHASE
PROCUREMENT
LOCAL PURCHASE /
IMPORT PURCHASE
123
Purchase Return – Sales Invoice
(SAY 2 NOS.)
ABC - MANUFACTURING CenVAT register is
Co. Vendor Bill
PURCHASE Passing
updated Sales Enq. For PC
RFQ
–QC accepted
Quantity transferred
PUR order raised Rejection
Warehouse
Σ S/O Schedules Sales Quot. For PC
to Stores
PO raised based on
Rejected Material MRPPurchase
PROCESS quote and Indent –QC Done remark
Sales Order + schedule
HOLD INDENTS FOR BO / automatically printed
WO FOR MFG. ITEMS –Bill is passed based
QC
Rejection on total received
Material received: GRN 2 Nos Q quantity
C
CCI (Qty: 10 Nos) CEN SHOP –For short quantity a
VAT FLOOR F.G.
REG STORES Debit Note can be
generated
PRODUCTION Excise
Bought Out –Accordingly
QC CENVAT
(PROCESS +VALUE)
SUB-CONTRACTOR
RM
REPAIRS Payment is made
Accepted 8 STORES
Nos in
Register –Bill less Debit Note
Machine
Stores OPERATIONSupdated
SC - OUT CAPTIVE
STORE CAPITALIZATION Based on INDENT: Procurement
sends enquiry on to approved
SC IN Location VENDORS for raw material / bought
out items
W –3
PAYMENT
Fixed
Supplier
Machine
124
PURCHASE MODULE
• Purchase Enquiry
• Purchase Quotation
• Purchase Order
• Goods Receipt Note
• Vendor Payment
• Vendor Ledger
• Automatic updating Stock
• Automatic updating Excise Registers
• Credit / Debit Note
125
There are THREE kinds of Creditors
(suppliers or vendors)
• Supplier for raw material, bought-out
items, etc. This is to be entered in
the vendor Master.
• Service Provider. For example,
consultant or auditor. Where
inventory is not affected. This is to be
entered in the vendor Master.
• Sub-Contractor or Sub-contractor.
This is to be entered in Address
Master. This entity is vendor as well
as Inventory location
126
PRE-PURCHASE PROCESS
Audit Trail
Shows: Who
made this
PO?
when?
128
P. O. Cancellation
129
GOODS RECEIPT NOTE – GRN
• WHEN THE MATERIAL IS RECEIVED
IN STORES THE SAME IS LINKED
TO THE PURCHASE ORDER
• QUALITY ASSURANCE INSPECTOR
CAN OPEN THE GRN / PV AND
ENTER THE ACCEPTED QUANTITY /
REJECTED QUANTITY AND QC
REMARKS DNS
130
GRN
131
GRN -Material Accepted Completely
GRN - GOODS RECEIVED NOTE
‘QC DONE’
- ‘ACCOUNT
BILL
PASSED’
133
CAPTURE TAX DETAILS – CENVAT AND CST OR VAT
134
GRN – Goods Receipt Note Register
GRN – Goods Receipt Note Register
Purchase Voucher Entry
137
CREDITOR LEDGER
138
IMPORT
PURCHASE
139
Purchase Order
140
IMPORT PURCHASE ORDER
141
IMPORT PURCHASE
142
IMPORT PURCHASE (Printout)
CUSTOM
DUTY
AND OTHER
AMOUNT
143
Import Goods Receipt Note
144
Import GRN Register
145
IMPORT PURCHASE REGISTER
146
IMPORT PURCHASE REGISTER
147
Material Management - Instant MIS – Key
Reports
148
What is the most important impact of
Information Technology on business?
149
ERNAL
VARIOUS INT
RE
LOCATIONS A
OCATION
DEFINED IN L LOCATION CONCEPT
MASTER
STORES
LOCATION PLANT 1
LOCATION
VENDOR SCRAP
REJECTION STC
RTV
STORES
LOCATION PLANT 2
LOCATION
RTV
SCRAP
REJECTION
150
Email alert module
– Email id Master for sending auto Automatic
EMAIL
emails Alerts to users
– Alerts user for items falling below
ReOrder Level (ROL)
– ORI pending since defined days.
Order received but dispatch
pending alert.
– Pending Purchase Order since
defined days.
– Pending customer Bills since
defined days/Months.
– Bank balance going below defined
amount.
– Non-Moving Items.
– Daily Sales to TOP Management.
151
Automatic email alert from DNS ERP
152
Email alerts material manager – item < ROL
153
Sub-Contractor
OUT
154
SUB-CONTRACTOR OUT
155
PARTS PROCESSED AT Sub-contractor
156
OUR JOB
ORDER IS
ORI FOR TP
157
ABC - MANUFACTURING Co.
Sales Enq. For PC
PURORDER
JOB quotationfor Subcontractor
Rejection Σ S/O Schedules This
Sales slide
Quot. For explains
PC how
providing
PUR order raised job services
Warehouse
ERP
MRP PROCESS completely takes
INDENTS FOR BO / Sales Order + schedule
Rejected Material care of
WO FOR MFG. ITEMS
Material: PCB + IC sent Subcontracting -OUT
QC
Material received: GIN For soldering (Labour
QC work) QC
57SHOP
F 4 prepared
FLOOR SALE Invoice of PC
Bought Out
Work order for
RM
SFG PRODUCTION
STORES
Subcontractor
(PROCESS +VALUE)
SUB-CONTRACTOR
REPAIRS
Payment
Material sent M/C
SC - OUT OPERATIONS –BOM shows relation of
GDN STORE item to be sent
CAPTIVE
LINK WITH CAPITALIZATION JOB Order / Labour PO
BOM
e i ved Material sent (child
TP
al rec items)
i
ater GIN Father item is received
M -
Supplier
PAYMENT
Machine
158
Sub-Contractor OUT
1.BOM
SHOP FG
VENDOR STORES STORES
FLOOR
GOODS
RECEIPT NOTE
159
Sub-Contractor OUT: SPECIAL CASE WHERE VENDOR
1.BOM
IS ASKED TO SEND MATERIAL DIRECTLY TO TP
Sub-
3. SEND CHILD contractor
ITEMS
GDN +57 F 4 SHOP FLOOR
SHOP FG
VENDOR STORES STORES
FLOOR
PURCHASE ORDER WITH ‘UNLOADING LOCATION’
WILL TRIGGER AUTO GDN FEATURE
160
Sub-Contractor OUT: AUTO GDN FEATURE
1.BOM
SHOP FG
VENDOR STORES STORES
FLOOR
GRN - CHALLAN QTY,
RECD. QTY AND
ACCEPTED QTY
161
PO WITH UNLOADING LOCATION AS Sub-contractor
162
Sub-Contractor OUT
X JOB ORDER
+WORK Sub- Sub-
ORDER contractor X contractor Y
GDN SHOP FLOOR SHOP FLOOR
Y JOB ORDER
BOM GIN +WORK ORDER
GIN
VENDOR STORES
FG
SHOP STORES
PO / PV
FLOOR
163
Sub-Contractor OUT
X JOB ORDER
+WORK Sub- Sub-
ORDER contractor contractor “Y”
GDN “X”
SHOP FLOOR
SHOP FLOOR
Y JOB ORDER
BOM GIN +WORK ORDER
GIN
VENDOR STORES
FG
SHOP STORES
POAUTO
/ PV PRODUCTION
WILL CONSUME RM FLOOR
FROM
TP LOCATION
164
CHILD ITEMS TO BE SENT TO TP
165
DNS CAPTURES TWO KINDS OF PRODUCTION
• PROCESS PRODUCTION
• ASSEMBLY PRODUCTION
e-Manufacturing
166
PRODUCTION
ABC - MANUFACTURING Co.
Sales Enq. For PC
Rejection
Warehouse
MRP PROCESS Sales Quot. For PC
PUR order Fully manufactured
raised INDENTS FOR BO /
finished product is WO FOR MFG. ITEMS
now transferred to Sales Order + Schedule
Rejected Material
Finished Goods
Stores QC
Material received: GIN QC DSA
Material Transfer to STC SHOP
Shop floor link to WO / FLOOR SALE Invoice of PC
F.G.
BOM
Bought STORES
Out + PRODUCTION
RM
(PROCESS +VALUE)
SUB-CONTRACTOR
REPAIRS
STORES
Machine
R / M transferred to shop OPERATIONS
based on Work Order as per Completed FG is
BOM CAPTIVEsent for Quality
CAPITALIZATION
Control:
R / M inventory is reduced &
WIP inventory is increased Q C Interlock
TP W –3
Fixed WIP inventory is Excise register DSA
Assets reduced &
CASH / BANK updated
Location
Finished Goods
gets produced
167
PPC MODULE - Production Planning & Control
• User can select customer and click on the check box to select the ORI
168
PPC MODULE - Production Planning & Control
• User can prepare work order automatically in DNS
169
PROCESS PRODUCTION
PROCESS
PRODUCTION
170
OPERATOR MASTER
171
PRODUCTION PROCESS FLOW
172
PROCESS FLOW DIAGRAM – PFD AND ITEM MASTER
RELATION
• ITEM MASTER
WILL STORE THE
PFD
INFORMATION
173
PRODUCTION PLANNING
174
STAGE WISE PRODUCTION
This transaction will help to transfer the material from one process to
another process. Simultaneously it will ask for accepted quantity and
then only it will show in next process.
175
WORK ORDER FOR PROCESS PRODUCTION
• PROCESSES ARE SHOWN AUTOMATICALLY FOR THE
PRODUCTION TO BE CARRIED OUT
176
Line rejection at Shop Floor location hence
material transferred to Production rejection
Line rejection material is Returned to Vendor
PRODUCTION ENTRY – Captures Setup Time, Process Time,
etc.
180
PRODUCTION ENTRY
181
Rework material kept at rework location
Job Card
Job Card – QC Check Points
Production Slip, Packing Slip & Inspection
Report will be generated automatically along
with Job Card
Control Plan
Contro
l Plan
187
Contro
l Plan
188
Contro
l Plan
189
Contro
l Plan
190
Contro
l Plan
191
ASSEMBLY PRODUCTION
• MULTI-LEVEL BOM
E-MANUFACTURING
192
STORES ISSUE WITHOUT LINK TO BOM
• PRODUCTION ISSUE
• ENTER NAME OF FATHER ITEM TO BE PRODUCED
193
PRODUCTION ISSUE NOTE OLP
194
STORES ISSUE TO SHOP FLOOR
• WITHOUT LINK TO WO
• NO LINK TO BOM
195
STORES ISSUE TO SHOP FLOOR - OLP
196
WORK ORDER INFORMS PRODUCTION WHAT TO
MAKE AND FOR WHOM
• WORK ORDER REGISTER
197
WORK ORDER – ON LINE PRINTOUT (OLP)
198
PRODUCTION ISSUE WITH BOM REGISTER
199
PRODUCTION TAKES PLACE BASED ON WORK
ORDER. THIS IS A PASSIVE TRANSACTION
WO IS LINKED TO BILL OF MATERIALS (BOM)
SECOND TAB GIVES MATERIAL REQUIRED TO
PRODUCE THE FATHER ITEM
200
QUALITY CHECK FOR ISO 9000
• PRODUCTION QC REGISTER
201
PRODUCTION SLIP (NOT LINKED TO BOM)
• PRODUCTION SLIP REGISTER
• ITEMS PRODUCED FOR A GIVEN PERIOD
202
203
In DNS inventory transactions are linked to
accounts
• OTHER TRANSACTIONS
– STC - Stock Transfer
Challan
– RGN - Return Goods
Note – Sales Return
– RTV – Return to
Vendor – Purchase
Return
– Replacement Challan
– Credit Note
– Debit Note
204
QC
PROCEDURES
205
QC Procedures / INSPECTION REPORT
• ERP IS COMPLETELY
INTEGRATED WITH QC
PROCEDURES
• At the time of receiving material
in Stores
• At the time of Dispatch
Quality Control
Material
QTY accepted
e.g. Printing the
Inspection Report QTY rejected
Automatically after
the Sales Invoice
206
RELEASE NOTE ENTERED BY QUALITY
ASSURANCE
• RELEASE NOTE REGISTER
207
CCI AND INSPECTION REPORT IS PRINTED
208
COSTING
COST SHEET
ESTIMATE
209
Costing – Online Estimate
EXCHANGE
EX-FACTORY COST RATE
EXPORT
EXPENSES
DNS COST
SHEET
210
Cost sheet – Link to Enquiry / customer
• Tab 1 = Select
customer
information
• Tab 2 = Prepare
cost sheet –
material cost
• Tab 3 = Prepare
estimate to
include overhead
exp..
211
BOM is automatically exploded to compute
the material cost
Cost sheet – Excel output
213
COST SHEET – example for engineering project based
company
214
COST SHEET – example for engineering project based
company – Excel file output
215
OVERHEAD EXPENSE MASTER
CLICK EXCEL
BUTTON TO
PREPARE
INSTANT EXCEL
FILE
216
OVERHEAD EXPENSE MASTER
INSTANT
EXCEL
SHEET
217
LOCAL EXPENSES PARTY WISE
SUB-CATEGORY WISE
218
Export Estimate
219
Other overhead expenses are defaulted from the overhead
expense master
ACCOUNTS MODULE
ACCOUNTS
221
What is the definition/meaning of Mercantile
Accounting ?
• Mercantile System of Accounting is also Known as
Accrual System of Accounting where all the
transactions are recorded irrespective of period of
Amount received or paid. In other words, it is a
system of Accounting where amount paid or
payable is recorded. Presently every company is
following this system
• Another system is cash basis
• In double entry system each transaction is debited
as well as credited with the same amount
– E.g. sales invoice is debited and sales account in
GL is credited
222
In DNS we have three ledgers
• General ledger
• Sub-ledger
– Customer ledger or debtor ledger
– Creditor ledger or supplier ledger
DEBTOR
LEDGER
GENERAL
LEDGER
CREDITOR
LEDGER
223
First create mandatory accounts groups
224
Accounts and Inventory is tightly integrated
225
Accounts Masters
• Account Group • FBT Flag (Fringe
Master. Benefit Tax
• Subgroup Master. accounts).
• General Ledger • TDS (Tax Deducted
Account Head at Source) and %
Master. fields in the vendor /
• Detail Account address (TP)
Master. masters. Automatic
posting in GL. DNS
• Narration Master. will create a TDS JV
automatically.
226
Accounts Transactions
227
Accounts Transactions
228
ACCOUNTS KEY REPORTS
229
ACCOUNTS MODULES DNS FEATURES
230
Expense voucher
231
MONEY RECEIPT
CAN BE ADJUSTED AGAINST INVOICE
232
Linking Receipt with Invoice
Receipt
Detail
INVOICE
detail
Linkin
g Inv
oice w
ith m
oney
recei
pt
233
Customer Ledger
234
Customer Type Wise MIS
•Percentage %
• % Quantity
• % Value
235
MIS - Product Category
TICK IF
TDS
APPLICABLE
237
AUTOMATIC POSTING OF TDS ENTRY IN CREDITOR
LEDGER & GENERAL LEDGER
E.G. TDS
RS. 280.19
DEBITED
238 OF 175
AUTOMATIC POSTING OF TDS ENTRY IN CREDITOR
LEDGER & GENERAL LEDGER
239
DAILY TRIAL BALANCE
240
PAYMENT VOUCHER ENTRY
241
LINKING PAYMENT WITH PURCHASE BILLS
242
E.G. TDS
PAYMENT RS. 280.19
AUTOMATICALLY
SHOWN IN
PAYMENT
VOUCHER
243
Debit Note
244
Expense PO Register
245
TRIAL BALANCE
246
Trail Balance – Group & GL Wise
247
T- Format GL Wise Trial Balance
248
PROFIT & LOSS ACCOUNT
249
BALANCE SHEET
250
FBT – Journal Voucher
251
FBT – PAYMENT VOUCHER
252
TAXES – LEVY - DUTY
EXCISE
SERVICE TAX
VAT / SALES TAX
INTEGRATION
253
OP. BAL.
EXCISE
RAW
MATERIAL, HEADING
CAPITAL
MASTER
GOODS, SERVICE TAX
AVA SERVICE
IL TAX CREDIT / DEBIT
SER
VIC
E TA REGISTERS
CRE X
AT T DIT
HE
TIM
EO
F PA
YM
ENT
CENVAT
DNS EXCISE
CREDIT / DEBIT
IPT
MODULE REGISTERS
C E
S RE LES -INPUT
O OD E / SA E
G OT OIC -CAPITAL GOODS
N NV
I C ISE /
E X D IT
I L
V A C R E RY
A T Y EN T
DU BIT
DE DAILY STOCK
ACCOUNT (DSA) GAR 7 CHALLAN
255
SERVICE TAX DETAILS CAPTURED AT THE TIME OF
PAYMENT
256
SERVICE TAX DETAILS CAPTURED AT THE TIME OF
PAYMENT
257
SERVICE TAX REGISTER
258
SERVICE TAX REGISTER
EXPORTED TO EXCEL
259
EXCISE OP. BAL. ENTRY
260
PLA BALANCE
261
DAILY STOCK ACCOUNT
DSA REGISTER
262
Input Credit Register
EXCISE DEBIT ENTRY IS AUTOMATICALLY CAPTURED FROM
THE SALES INVOICE
264
GAR 7 CHALLAN - CENVAT
265
GAR 7 CHALLAN – SERVICE TAX
266
GAR 7 CHALLAN (TR 6)
267
Excise Integration
• DSA Register
– Invoice wise
– Description wise
268
57 F4 – REGISTER – MATERIAL SENT OUT FOR
JOB WORKING
269
EXCISE CR / DB FROM CAPITAL GOODS
270
Cess 2% GL posting
271
ER1
272
VAT /
SALES TAX
INTEGRATION
273
VAT / SALES TAX INTEGRATION
274
C FORM TRACKING (PURCHASE)
275
VAT STATEMENT
276
Automatic GL posting – VAT 4% (Purchase)
277
S & D MODULE
SALES &
DISTRIBUTION
278
S & D MODULE
279
CORPORAT
E
DISTRIBUTION MODULE OFFICE
THERE ARE
EXTERNAL
LOCATIONS DEPOT H. O.
DEPOT
BRANCH
CFA
R&D
THERE ARE
INTERNAL PLANT 1
LOCATIONS FACTORIES
Sub-contractor
PLANT 2
Sub-contractor WAREHOUSE
280
WORK FLOW / DOCUMENT FLOW
FOR DISTRIBUTION MODULE
STOCK
TRANSFER
DISPATCH INVOICE FOR
ORDER FOR OWN DEPOT
OWN DEPOT
STOCK IN
HAND ? YES
SALES
ORDER NO
WORK SALES
ORDER INVOICE
281
WORK FLOW / DOCUMENT
FLOW
FOR DISTRIBUTION DISPATCH STOCK
MODULE LINKED TO ORDER SALES TRANSFER
PRODUCTION INVOICE
ORDER
STOCK IN
HAND ? YES
NO
WORK SALES
ORDER INVOICE
PRODUCTION
ENTRY
282
CORPORAT
E
TRANSFE
R INVOICE
DISPATCH OFFICE
ENTERED
IN
FACTORY. DEPOT H. O.
LINK
WITH D.O.
NUMBER
PLANT I
FACTORIES
BRANCH CFA
PLANT II
DEPOT
Sub-contractor
Sub-contractor
WAREHOUSE
283
CORPORAT
SALES DISPATCH E
INVOICE OFFICE
ENTERED
DISTRIBUTOR
IN DISTRIBUTOR
FACTORY. H. O.
LINK
WITH S.O.
NUMBER
PLANT I
FACTORIES
PLANT II R&D
DISTRIBUTOR
DEALERS
Sub-contractor
Sub-contractor
WAREHOUSE
VENDOR
284
PURCHASE ORDER CORPORAT
IS RAISED. E
MATERIAL IS OFFICE
SUPPLIED TO
VARIOUS
‘UNLOADING’ DEPOT
LOCATION BY
H. O.
VENDOR
PLANT I
FACTORIES
PURCHASE
ORDER
BRANCH CFA
PLANT II
DEPOT
Sub-contractor
WAREHOUSE
Sub-contractor
VENDOR
285
TR
ANS SCM -
FE
W1
RO
UT concept
WAREHOUSE
WORKS + LL
MRP PRIMARY SALE MR
TR
W2 AN
SF STOCKIEST
ER SECONDARY
IN SALE
P CFA / CA
ER FRANCHISES /
Depot Management DISTRIBUTOR
System
TI ARY
TER LE
CORPORAT RSP SA
E
OFFICE
RETAIL
CONSUMER
H. O. Field Management
VEND System
286 OR
CONSUMER GOODS
CASH SALE OF
FAST MOVING
CONSUMER G
STANDARD PR OODS –
DNS CAPTURE O D UCTS
S INFORMATI
MATERIAL RE ON OF MATER
CEIVED BACK IAL SENT AND
(WASTAGE E.G
FOOD PRODU . EXPIRED
CTS)
MANUFACTURER
DISTRIBUTORS
DISTRIBUTORS
RETAIL
RETAIL
OVER THE COUNTER SALE
OVER THE COUNTER SALE
CONSUMERS
287
Legacy Supply Chain Management
Old Environment
Partially informed
Push / pipeline model
One-way data flow
Management
Manufacturer
Truckers
Distributors
Truckers
Retailers
Customers
288
Adding Intelligence to the Supply Chain
Management
Manufacturer
Old Environment
Partially informed Truckers
Distributors
Push / pipeline model Truckers
Customers
Management
Manufacturer Telephony
Direct Infrastructure
Marketing
Transportation
Distributors
Web New Environment
Transportation
Infrastructure
Fully informed
Overnight Network model
Delivery DNS ERP
SERVER Retailers
Bi-directional
Data Mining information flow
through DNS
Customers network
289
PLANT MAINTENANCE MODULE
•
PLANT
– Master MAINTENANCE
• Machine Master
• Machine and its spares
Master
– Transactions
• Machine Maintenance Entry
• Corrective Maintenance
• Preventive Maintenance
• Spare used
– Outputs
• Machine Maintenance Report
290
PLANT MAINTENANCE MODULE
MACHINE MASTER
291
SHOP FLOOR MACHINES
MAINTENANCE DATA ENTRY
PREVEN
TIVE MA
INTENA
NCE
CORREC
TIVE MA
INTENA
N CE
292
AFTER SALES &
SERVICE
WARRANTY SERVICE
TO APPRICIATE DEPTH OF
DNS ERP SERVICE
MAINTENACE MODULE
WE ARE PRESENTING A CASE
STUDY OF UPS
MANUFACTRURE
Product sold under warranty needs to be
tracked
• DNS ERP
captures
necessary
information
automatically
during
production
itself.
ANNUAL MAINTENANCE CONTRACT (AMC)
INVOICE
AMC INVOICE CAPTURES SERIAL NUMBERS
AUTOMATICALLY
299
History Card - Manufacturing
300
History Card – Additional Info
301
HISTORY CARD REGISTER
302
History Card – Excel Sheet
303
Service Report
304
LAB SAMPLE
T. PSS SAMPLE
PSS /
HEAD OFFICE
COUNTER
SAMPLE EXPORT
VASHI
MARKETING CUSTOMERS
OFFICE
ORGANICS
REJECT
CASH
THIRD
PARTY HOLD STORES BANK
F. G.
WIP
UNIT 1 COLORS
REJECT
DOMESTIC CUSTOMERS
CASH
HOLD STORES
BANK
F. G.
WIP ~~~ / ERP SOFTWARE/ ~~~
VENDOR UNIT 2
REJECT
CUSTOM EXCISE
HOLD STORES
TO F. G.
PROJECT U1 WIP
VENDOR /U2
/ORG
305
MULTI-LOCATION MATERIAL MANAGEMENT
Multi-location ERP module
• This module is applicable for multi-location
organization. For instance, Head office and
Factory are situated in different geographical REMOTE
locations. Static IP address server and ACCESS
broadband internet connection allows user to
access ERP database from anywhere / anytime.
Pre-requisite Server with fixed IP address from
your ISP (Internet Service Provider) and firewall
software is required. You can also opt for ‘thin-
client’ technology.
•
– Remote Connection from another computer
using Internet.
– DNS also supports Remote Login where user
can access ERP Server using Internet.
306
Electronic data transfer – Multi Location
USING INTERNET REMOTE
ACCESS
FACTORY 1
CORPORATE OFFICE
DAT DNS ERP SERVER WITH
A
STATIC IP ADDRESS
FACTORY 2 T A
DA
WHAT IS REQUIRED?
• SERVER SHOULD BE
ALWAYS ON
• CONNECTED TO INTERNET
• STATIC IP ADDRESS
307
Send – Receive data for multi-location-1
This is for multi-locations where broadband
internet is NOT available. SEND /
For places where Internet-speed is an issue. RECEIVE
This special DNS send-receive module is useful
where due to security reason server is not
connected to internet with (static) IP
address.
Ordinary dial-up internet line (Or with USB
modem) can be used to send and receive
incremental data from one location to the
other (e.g. HO to factory and vice versa).
The text file can be sent by attaching the
same to email. User can send and receive
data once in 24 hours (or for that matter as
often as required). Typically, where HO is
making the PO and stores in factory (in
remote place) is receiving the material, and
so on.
308
Send – Receive data for multi-location -2
SEND /
DNS Server will automatically take RECEIVE
care of synchronizing both ERP
servers database.
Even the small txt file can be sent
and received by CD through post;
for remote places where even dial-
up internet connection is not
possible.
309
RESOURCE MATRIX
RESOURCE
MATRIX
310
Resource Matrix Module
311
Activity or Task Tracking of individual in the organization – for
example draftsman hours salesman hours
– Master:
• Activity Master
• User Master
• Customer Master
– Transaction:
• Daily Time Card entry
– Outputs:
• Resource wise (User wise) time spent report for a
given period
• Activity wise time spent for a given sales order (ORI)
– Features:
• Can be also linked to enquiry or quotation (pre-sales)
time spent by staff
• Department wise, controlling and monitoring indirect
time (hours) spent by staff
312
TO SUMMARIZE LET US SEE FOR EXAMPLE AN ‘ORDER-T0-
CASH’ BUSINESS CYCLE
NEXT FEW SLIDES SHOWS
COMPLETE INTEGRATION OF BUSINESS
PROCESSES
– SALES ORDER
– PRODUCTION INDENT
– JOB CARD
– PRODUCTION
– SALES INVOICE
– MONEY RECEIPT
313
Click & Mortar world
• E-BUSINESS
• The pioneer of direct
computer sales online DELL is
selling $30 million worth of
computer hardware a day
from its website, so it’s
obviously doing something
right
• EVERY 60 SECONDS
SOMEONE IS BUYING A CAR
FROM www.ebaymotors.com
• DNS CAN HELP YOU IN
LINKING YOUR PRODUCT
DATABASE TO YOUR
WEBSITE
314
TIME BOUND PLAN FOR IMPLEMENTATION
• We have developed expertise in implementing the ERP
software
• Full time ERP coordinator is required
• Implement modules in a phased manner
• Time plan - approximately THREE to FOUR months –
for example:
Marketing
BOM
Production
Material Management
Go Live
Accounts
WEEK 1 WEEK 4 WEEK 8 WEEK 12 WEEK 16
315
Training
316 OF 175
PROVEN TECHNOLOGY
317 OF 175
IT Infrastructure required
•High performance Server computer
•MS Windows 2003 server OS
•MS SQL 2000 OR 2005 Server RDBMS
(Backend database)
•At least two client PC (nodes) in LAN with MS
Windows 2KP
•2 / 3 hours UPS
•Anti-Virus Software
•Internet connection
318 OF 175
Business benefit: As seen by DNS user
319
Business benefit: As seen by DNS user
320
BPR
• BUSINESS PROCESS
REENGINEERING OR
• BUSINESS PROCESS RE-DESIGN
• BPR EXERCISE CARRIED OUT
BEFORE CRP RUN HELPS IN
• Earlier you invest your time
and effort toward planning
and executing a successful
transition, the sooner you will
reach the point of Happiness
at work
• And go home at ‘six o’clock’
321
CONCLUSION: TOTAL FINANCE MANAGEMENT
AC
CO
UN
T
PA
YA
BL
GE NERAL
LEDG ER E
Finance
E
A BL
V
C EI
RE
N T
C OU
AC
322
AND TOTAL INVENTORY MANAGEMENT
GO
OD
SI
NW
AR
D
S
ES
OC
PR
IN
K
OR
W
Inventory
K
OC
ST
OR
CT
RA
NT
FI
NI
CO
SH
ED
B-
GO
SU
OD
S
323
ACTION PLAN
324 OF 175
THANK YOU
Email info@dnserp.com
ERP Video channel www.youtube.com/dnserp
Tel +91 20 3052 3692
325