Akram M. Megdad
Sr. Mech. Inspector
When Steel Structure Bolting has been designed, manufactured, installed and inspected according to Codes and specified Procedures, this will ensure structural integrity. But when any of these tasks fail to meet the job requirements, disaster could happen including the loss of human lives.
Steel structural bolts are heavy hexagon head bolts having a controlled thread length intended for use in steel structural connection assemblies such as:
Force
Fc
Fp
Ft
Bolt Pre-Load
When a bolt is tightened, both tension and torsional stress is established within the bolt. This establishes a PRE-LOAD (clamping force) that is developed and applied to structural bolt connection assembly.
is the technical term for the tension caused PRE-LOAD by tightening the fastener that holds the assembled parts together.
Strengths of Bolts
The bolt material strength is specified by the its "grade. For example : A grade 8 bolt is stronger than a grade 5, which is stronger than a grade 2. The grade is indicated by a series of marks on the bolts head
Strengths of Bolts
One important consideration for steel structure and is determined by: a bolt is its Strength
I.
Strength of Bolts
Looking at the stress strain curve Yield Strength is the stress level where material Tensile Strength sometimes called the the ultimate
yields or permanently deforms. strength, is the stress level where the material breaks
Bolted connections
Bolted joints are widely used in all types of steel structural connections, designed to operate under the expected loads without exceeding the yield stress of the material. Bolted joints offer many advantages over welded joints such as maintainability. However they are costly in that frequently additional parts are needed (washer, nut) compared to riveted or welded joints and they require more skill & effort to assemble.
Bolted connections
Joints required to resist shear between their connected parts are designated as either
Bearing-Type Connections Friction-Type Connections
Bolted connections
Bearing Type Connection: In this joint, the
load is transferred from the steel into the bolt by bearing against the shank of the bolt, carried through the bolt by shear, then into the next layer of steel by bearing of the bolt against the side of the bolt hole.
Bolts Installation
Bolts in connections not within the slipcritical category nor subject to tension loads nor required to be fully tensioned bearing type connections shall be installed in properly aligned holes, but need only be tightened to the Snug Tight Condition.
Bolts Installation
In
Slip-Critical Connections,
subject to direct tension, and fully pretensioned bearing connections fasteners, together with washers of size and quality specified, shall be installed in properly aligned holes and tightened to provided at least the minimum tension shown in table 4, section 8 (AISC ninth edition). By
Following this initial operation all bolts in the connection shall be tightened further by the applicable amount of rotation specified in table 5 of (AISC section 8, ninth edition)
Bolt Installation
Tightening of bolts using direct tension indicator is permitted provided the suitability of the device can be demonstrated by testing bolts sample table 5 of (AISC section 8, ninth edition)
Bolt Installation
Calibrated wrench tightening
Calibration wrench tightening may be used only when the installation procedures are calibrated on a daily basis. When this procedure is used, it shall be set to provide tension not less than 5% in excess of the minimum tension specified in table 4 of (AISC section 8, ninth edition). It shall be verified during actual installation in the assembled steel work that the wrench adjustment selected by the calibration does not produce a nut or bolt head rotation from snug tight greater than that permitted in table 5 of (AISC section 8, ninth edition). If manual torque wrenches are used, nut shall be turned in the tightening direction when torque is measured.
Inspector Responsibility
In progress work Inspector should :
1. 2. 3. 4. 5. 6. Determine the job requirement. Inspect the material (bolts, washers, nuts etc.) Observe the calibration procedure. Verify equipment calibration documents. Monitor bolt installation. Select a procedure properly use to tighten all bolts.
Inspector Responsibility
Arbitration Inspection:
When high strength bolts in slip-critical connection and connection subject to direct tension have been installed, the following arbitration procedures may be used.
5. Bolts in the structure shall be 10% randomly checked, 1. The 2. 3. 4. This Tightening Theinspecting inspector specification beyond shall wrench does the use shall initial not a manual recognize then condition be torque applied standard must wrench to not the torques to give but not less than 2 bolts selected at random in each tightened an indication determined produce bolts greater in from that the nut tables work the rotation job to orinspecting determine formulas. than 1 1/2 torque the times torque has that been connection joint in the question. any nut 5 or bolt is turned necessarily reached. permitted to in turn table 5. nut The of If job bolt inspecting head degrees torque shall be by the application of the job inspecting torque, all the (approximately taken as the 1 average inch atthree 12 inch value. radius). bolts in the connection shall be rejected (then all the rejected bolts shall be tightened and reinspected).
Inspector Responsibility
Delayed verification Inspection:
If verification of bolt tension is required after a passage of a period of time and exposure of the completed joint, the arbitration inspection will provide indication of bolt tension which is of questionable accuracy. Procedures appropriate to the specific situation should be used for verification of bolt tension (this might involve use of the arbitration procedure or might require the development and sue of alternative procedures.
Bolt Failure
When a threaded fastener can not sustain the expected loading and becomes detached, a significant failure In structural connection may occur.
Bolt Failure
Examples of bolt failures that have been involved in serious losses.
Metal Fatigue
Bolt Failure
Metal Fatigue
Metal fatigue is the phenomenon characterized by progressive crack growth during cyclic loading. A crack is often initiated at a flaw or stress riser (sharp notch) in a part. repeated impact cause the crack to increase in size until the part can no longer sustain the load, and a final fracture occurs.
Bolt Failure
Improper Design
Wear on the bolt threads is the result of bolt movement due to insufficient clamping force.
Bolt Failure
Failure as a result of an overload
This is a view of a bolt that fractured in the threaded area. The 45 degree full-slant fracture surface indicates high tensile loads. The fine, gray appearance of the fracture surface is consistent with
Bolt Failure
Failure from improper torque
When threaded fasteners are utilized, the amount of tightening or bolt torque is often important.. The appropriate torque is required in order to prevent relative flexing of the two parts being fastened and to assure an acceptable mechanical connection.
( SAEP 1150)
Inspection department responsibility on capital projects is to provide the Company with an independent Quality Assurance assessment function that assures compliance with the Companys Engineering requirements, and provide specialized inspection and Non Destructive Testing Services that assures optimum economic quality is maintained throughout the life cycle of the Companys facilities to minimize losses due to unscheduled events and to maximize Company profitability.
Knowledge &
Team Work Determination
Akram M. Megdad
BAPIU