- The dummy bar and hot strand during the casting process (casting mode)
TRACKING
Drive_Encoder_Card Drive_PLC Motor_Encoder Mtr/Min
Count Value from Encoder == X Count Delta Count for Segment == (PI x Roll Dia x X Count) / (4096 x Gear Factor)
Motor 5 Delta Count Motor 7 Delta Count Main Count Motor 9 Delta Count Mtr/Min Motor 10 Delta Count
SELECTION OF MASTER
DB INSERT
SwEnc10On
RC INSERT
18000
CAST
SwEnc5On 0 SwEnc5On
TAIL OUT
0
RC
0
18000
SwEnc10to9
15482
15482
SwEnc5to7
6395
SwEnc5to7
8020
5895
SwEnc9to7
10673
10673
SwEnc7to5
10020
SwEnc7to9
12258
10173
SwEnc7to5
6395
6395
SwEnc9to10
17107
14982
HSC SYSTEM
Segment #3 to #10 will have pairs of rolls mounted to the top and bottom frame. The segments are equipped each with a hydraulically adjustable and electrically driven top pinch roll. Four clamping cylinders are installed on the top frame. These cylinders can open the segment or close the segment pressing on spacers which define the gap necessary for the casting process.
For Cast Start Put 450mm For Roll Check Put 1750 mm
Lowering: The rod side and the piston-side of the cylinders are connected. The Pinch roll is lowered due to its own weight. This mode is used after cast start.
Pressure Less: The rod side and the piston-side of the cylinders are connected to the tank line.
DB INSERT OPEN (mm) SEGMENT NO 03 SEGMENT NO 04 SEGMENT NO 05 SEGMENT NO 06 SEGMENT NO 07 SEGMENT NO 08 SEGMENT NO 09 SEGMENT NO 10 -2000 -2000 -2000 1700 3800 6000 8300 10650
DB INSERT CLOSE (mm) 2750 4650 6500 8650 10900 13100 15400 18300
CAST OPEN (mm) SEGMENT NO 03 SEGMENT NO 04 SEGMENT NO 05 SEGMENT NO 06 SEGMENT NO 07 SEGMENT NO 08 SEGMENT NO 09 SEGMENT NO 10 4550 6150 6500 8550 10850 13000 15300 17600
HOT STRAND PRESSURE (mm) 5890 5600 9720 11790 14000 16220 18810 21120
TAIL OUT OPEN 4486 6403 8320 10389 12598 14819 17407 20100
SOFT CLAMPING (mm) SEGMENT NO 03 SEGMENT NO 04 SEGMENT NO 05 SEGMENT NO 06 SEGMENT NO 07 SEGMENT NO 08 3720 5637 7554 9502 11710 13932
SEGMENT NO 09
SEGMENT NO 10
16137
18447
19367
21677
SEGMENT NO 09
SEGMENT NO 10
15437
17447
19367
21677
DB Disconnection
At Cast Track of 6000 EMS got ON and at Tail Out Track of 1100 mm EMS Got OFF Automatically.
TRACKING IN HMO
At Tail Out Tracking of 1000mm the HMO automatically got OFF during Tail Out.
TCM GOT DOWN FOR FIRST CUT AT A CAST LENGTH OF 33500 MM.
SCW TRACKING
Except for these all tracking system there is another tracking for Spray cooling valves during Casting and Tail-out and Roll Checker.
SCW SYSTEM
SCW SYSTEM
TRACK LENGTH (mm) 1800 1800 1800 1800 1800 1855 1855 1855 1855 2655 2655 2655 2655 6778 6778 6778 6778 10764 10764 10764 10764 15194 15194
Thank You.