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Cost Management Systems and ActivityBased Costing

Chapter 4
2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton 4-1

Learning Objective 1

Describe the purposes of cost management systems.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Cost Management System


A cost management system (CMS) is a collection of tools and techniques that identifies how managements decisions affect costs.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Cost Management System


The primary purposes of a cost management system are to provide...

cost information for strategic management decisions,


cost information for operational control, and aggregate measure of inventory value and cost of goods manufactured.
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Learning Objective 2
Explain the relationships among cost, cost objective, cost accumulation, and cost assignment.

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Cost Accounting Systems


Cost accounting is that part of the cost management system that measures costs for the purposes of management decision making and financial reporting.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Cost Accounting System


Cost accumulation: Collecting costs by some natural classification such as materials or labor

Cost assignment:

Tracing costs to one or more cost objectives

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Cost Accounting System


Cost accumulation
Cost allocation to cost objects 1. Departments 2. Activities

Material costs (metals)

Machining Department Activity Activity Activity Activity Cabinets

Finishing Department Activity Activity Activity Activity Cabinets Desks

3. Products

Desks Tables

Tables
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2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Cost
A cost is a sacrifice or giving up of resources for a particular purpose.

Costs are frequently measured by the monetary units that must be paid for goods and services.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Cost Objective
What is a cost object or cost objective?

It is anything for which a separate measurement of costs is desired.


Customers Departments

Processing orders
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Learning Objective 3

Distinguish among direct, indirect, and unallocated costs.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Direct Costs
What are direct costs? Direct costs can be identified specifically and exclusively with a given cost objective in an economically feasible way.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Indirect Costs
What are indirect costs?

Indirect costs cannot be identified specifically and exclusively with a given cost objective in an economically feasible way.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Direct, Indirect, and Unallocated Costs


Sales Cost of goods sold: Direct material Indirect manufacturing Total cost of goods sold Gross profit Operating expenses: Sales salaries Distribution Total operating expenses Contribution to corporate expenses and profit $470,000 $120,000 110,000 $230,000 $240,000 $ 47,000 30,000 $ 77,000 $163,000

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Direct, Indirect, and Unallocated Costs


Cabinets Tables Chairs

Cost type, Assignment method

$470,000 120,000 110,000


$230,000 $240,000 $ 47,000 30,000 $ 77,000 $163,000

$280,000 50,000 45,000


95,000 185,000 $ 28,000 12,000 $ 40,000 $145,000

$100,000 30,000 30,000


80,000 40,000 $ 10,000 8,000 $ 18,000 $ 22,000

$90,000 40,000 35,000


75,000 15,000 $ 9,000 10,000 $19,000 $(4,000)

Direct, Direct trace Indirect, Allocation machine hours

Direct, Direct trace Indirect, Allocation weight

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Direct, Indirect, and Unallocated Costs


Managers prefer to classify costs as direct rather than indirect whenever it is economically feasible or cost effective.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Categories of Manufacturing Costs


Direct material costs

Direct labor costs

Indirect production costs

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Direct Material Costs


It includes the acquisition costs of all materials that a company identifies as a part of the manufactured goods. These costs are identified in an economically feasible way.

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Direct Labor Costs

These costs include the wages of all labor that can be traced specifically and exclusively to the manufactured goods in an economically feasible way.

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Indirect Production Costs


Manufacturing overhead includes all costs associated with the production process that the company cannot be traced to the manufactured goods in an economically feasible way.

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Learning Objective 4
Explain how the financial statements of merchandisers and manufacturers differ because of the types of goods they sell.
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Product Costs and Period Costs


Product costs are costs identified with goods produced or purchased for resale. Product costs first become part of the inventory on hand. These costs, inventoriable costs, become expenses only when the inventory is sold.
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Product Costs and Period Costs


Period costs are deducted as expenses during the current period without going through an inventory stage.

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Financial Statement Presentation Merchandising Companies


Balance Sheet

Income Statement
Sales

Merchandise inventory Expiration Cost of goods sold (an expense) Equals gross margin

Period costs

Selling and administrative expenses Equals operating income

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Financial Statement Presentation Manufacturing Companies


Balance Sheet

Income Statement
Sales

Direct material inventory

Expiration Cost of goods sold (an expense) Equals gross margin

Work-inprocess inventory

Finished goods inventory

Period costs

Selling and administrative expenses Equals operating income

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Current Asset Sections of Balance Sheets


Manufacturer
Cash Receivables Subtotal Finished goods Work in process Direct material Total inventories Other current assets Total current assets $ 4,000 25,000 $ 29,000 32,000 22,000 23,000 $ 77,000 1,000 $107,000

Retailer or Wholesaler
Cash Receivables $ 4,000 25,000

Merchandise inventories Other current assets Total current assets

77,000 1,000 $107,000

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Income Statement Presentation of Costs for a Manufacturer


The manufacturers cost of goods produced and then sold is usually composed of the three major categories of cost: Direct materials Direct labor

Indirect manufacturing
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Income Statement Presentation of Costs for a Retailer


The merchandisers cost of goods sold is usually composed of the purchase cost of items, including freight-in, that are acquired and then resold.

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Learning Objective 5
Understand the main differences between traditional and activity-based costing (ABC) systems and why ABC systems provide value to managers.
2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton 4 - 29

Traditional Costing System and Statement of Operating Income


All indirect resources $220,000 Cost driver (direct labor hours All unallocated value chain costs $100,000

Direct materials for pen casings $22,500

Direct labor for pen casings $135,000

Direct materials for cell phone casings $12,000

Direct labor for cell phone casings $15,000 Unallocated $100,000


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Sales $360,000

Sales $80,000

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Traditional Costing System and Statement of Operating Income


Traditional Cost Allocation System
Pen Casings Cell Phone Casings

Sales Direct materials Direct labor Indirect manufacturing Gross profit Corporate expenses Operating loss Gross profit margin

$440,000 34,500 150,000 220,000 $ 35,500 100,000 ($ 64,500)

$360,000 22,500 135,000 198,000 $ 4,500

$80,000 12,000 15,000 22,000 $31,000

1.25%

38.75%
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2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Activity-Based Cost System


Plant & machinery $80,000 60%
Processing activity $76,000
Cost driver (dir. labor hrs.)

20% 40%

Production support $140,000 80%


Production support activity $144,000

All unallocated value chain costs $100,000

Cost driver (distinct parts)

Direct materials for pen casings $22,500

Direct labor for pen casings $135,000

Direct materials for cell phone casings $12,000

Direct labor for cell phone casings $15,000 Unallocated $100,000


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Sales $360,000

Sales $80,000

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Activity-Based Cost Allocation System


External Reporting Internal Purposes
Pen Casings
Sales Direct materials Direct labor Processing activity Production support activity Gross profit Corporate expenses Operating loss Gross profit margin $440,000 34,500 150,000 143,000 77,000 $ 35,500 100,000 ($ 64,500) 8.07% $360,000 22,500 135,000 128,700 15,400 $ 58,400

Cell Phone Casings


$80,000 12,000 15,000 14,300 61,600 ($22,900)

16.22%

(28.63%)
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2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Activity-Based Management
ABM is using the output of an activity-based cost accounting system to aid strategic decision making and to improve operational control.

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Activity-Based Management
A value-added cost is the cost of an activity that cannot be eliminated without affecting a products value to the customer. In contrast, nonvalue-added costs are costs that can be eliminated without affecting a products value to the customer.

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Benefits of Activity-Based Costing and Management Systems


ABC systems are adopted for many reasons: set a product mix and estimate profit margins determine the consumption of a companys shared resources

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Benefits of Activity-Based Costing and Management Systems


keep pace with new product techniques and technological change decrease the costs associated with bad decisions take advantage of reduced cost of ABC systems due to computer technology
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Learning Objective 6

Apply the process used to design a cost accounting system that includes activity-based costing.

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Design of an Activity-Based Cost Accounting System


Traditional Cost Accounting System
Maintenance costs Shipping costs Administrative costs Quality control costs Reactor hours
1

- - Products 1 - 20

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Design of an Activity-Based Cost Accounting System


Activity-based Cost Accounting System
Preprocess preparation activity Preparation hours P P R T 1 F

Reactor processing activity


Processing hours R W

Thin-tank processing activity


Processing hours T

Filtration process activity


Processing hours F P R T 20

Waste disposal activity


Batches W F W

- - Products 1 - 20

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Design of an Activity-Based Cost Accounting System

Determine the key components of the cost accounting system.

Cost objectives Key activities Resources Related cost drivers

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Design of an Activity-Based Cost Accounting System


Activity Cost Driver

Account billing Bill verification Account inquiry Correspondence Other activities

Number or printed pages Number of accounts verified Number of inquiries Number of letters Number of printed pages

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Design of an Activity-Based Cost Accounting System

Determine the relationships among cost objectives, activities, and resources.

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Design of an Activity-Based Cost Accounting System


Basic Concepts for Process Maps
Resource A Activity 1 Product T Activity 2 Product U Resource B Activity 3 Product V Product W Resource C Activity 4 Product X

Example 1. Resource A is an indirect cost with respect to activities and products.

Example 3. Example 2. Resource B is a Resource C is direct cost with respect to a direct cost with activity 3 but an indirect cost respect to activity with respect to both products. 4 and product X.
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2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

Design of an Activity-Based Cost Accounting System

Collect relevant data concerning costs and the physical flow of the cost-driver units among resources and activities.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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Design of an Activity-Based Cost Accounting System

Calculate and interpret the new activity-based information.

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Learning Objective 7

Use activity-based cost information to make strategic and operational control decisions.

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Strategic Decisions, Operational Cost Control, and ABM


Outsourcing

Reducing operating costs


Identifying nonvalue-added activities Improving both strategic and operational decisions
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Objective 8
Understand why multistage ABC systems give more value than two-stage ABC systems for strategic planning and operational control. (Appendix 4)
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Key Attributes of Multistage ABC Systems


There are more than two stages of allocation. Cost behavior of resources is considered. There is a greater use of operational information such as cost drivers and consumption rates.

2005 Prentice Hall Business Publishing, Introduction to Management Accounting 13/e, Horngren/Sundem/Stratton

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End of Chapter 4

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