Slide 1

dp - flow
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 2
Globally standardized, since more than 60 years - ISO 5167 / DIN 1952
Perfect for all fluids ( gas, steam, liquids )
Proven under extreme process conditions
Easy to exchange
without new calibration
without stopping of the process
Rugged primary element, pure mechanical

Why dp-flow
principle
Slide 3
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 4
DP Flow - Principle
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 5
q
2
~ dP
Flow is measured
dP = P
stat
1
- P
stat
2

is measured

P
stat
transformed
into P
dyn

higher velocity
(speed v
2
)
v
1
v
2

P
total
2
= P
stat
2
+ P
dyn
2
+
dw
P
total
1
= P
stat
1
+ P
dyn
1

v
1

PRESSURE DROP (= dP)
dw
P
stat
2
P
stat
1
dP
P
dyn
1
reduced diameter
P
Note: dP is partly re-transformed
to
static pressure. Rest: pressure
loss dw
1
1
2
2
3
4
4
3
P
dyn
2
Orifice plate
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 6
ISO 5167-1/A1: Orifice plate with corner tapping
D d
p
+

p
-

p
+

p
-

Pressure tapping via
carrier ring and
annular slot
Individual
tappings
Ap = p
+
- p
-

Diameter ratio of
orifice plate:
d
D
| =
q
m
= K
(|)

2 Ap
q
v
= K
(|)

2 Ap 1/
Flow measurement with primary devices
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 8
ISO 5167-1/A1: Venturi tube and Venturi nozzle
D
d
P
+

P
-

Ap = p
+
- p
-

Diameter ratio of
the primary device:
Venturi tube:
conical upstream opening
Venturi nozzle:
round upstream opening
d
D
| =
q
m
= K
(|)

2 Ap
q
v
= K
(|)

2 Ap 1/
Venturi
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 9
Pitot tube
Flow Equation
P
dyn
+ P
stat
q
q
D
P
stat
stat dyn stat
P ) P (P dP + =

dP 2
v

t
dP 2
D
4
1
v A ~ q
2
V

dP 2
K q
V

=
0,6 ... 0,95
depending on
chosen pitot
P
dyn
= 0
2
dyn
v
2
1
P dP = =
Pitot tube
Pitot tube
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 11
Pressure loss less than 1% of system pressure
Typical
static pressures
Orifice Pitot tube
P
stat
= 6 bar
dP = 50 mbar
dw = 20 mbar
= 0,33 %
.
P
stat

dP = 16 mbar
dw = 6 mbar
= 0,10 %
.
P
stat

P
stat
= 1 bar
dP = 20 mbar
dw = 5 mbar
= 0,50 %
.
P
stat

dP = 7 mbar
dw = 2 mbar
= 0,20 %
.
P
stat

P
stat
= 4 bar
dP = 40 mbar
dw = 18 mbar
= 0,45 %
.
P
stat

dP = 25 mbar
dw = 10 mbar
= 0,25 %
.
P
stat

dP
dw
Dyn. Druck: P
dyn
Static pressure: P
stat
Steam
Gas
Liquid
Deltatop / Deltaset
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 12
Fluid
Process
q = K dP
V

2
1

q = K dP
m
2
Deltabar
S
Primary
element
e
total
in % of q
max

Accuracy of DP
transmitter
Orifice plate
e
K
= 0,5 %
Pitot tube
e
K
= 1,5%

e

2
= e
T
2
+ e
P
2

(e

~ 0 process stable
or flow computer)
e
e
2
e
2
K
2
dP
e
2
= + +
2
2

dP Flow: accuracy
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 13
Uncertainty density
e

= = 3,60 %
Orifice plate
e
K
= 0,75 %
10
80
100
01
4 5
100
K
K
bar
bar
(273 )
%
+

,
,
%
Without flow computer:
With flow computer:
e
T
=
e
P
=
= 2,83 %
= 2,22 %
= 1,95 %
e
total
= = 0,76 %
Deltabar S
e
dP
= 0,2 %
Fluid, process:

T = 80 C
AT = 10 C,
P = 4,5 bar
AP = 0,1 bar,
q
V

= 10 m
3
/s (max. flow)
1
% 1 , 0 75 , 0
2
e
e
2 2
2
dP
2
K
+ =
|
.
|

\
|
+
2
P
2
T
e e +
Influence of the density
% 80 , 1 1 , 0 75 , 0
2
e
2
e
e
2 2 2
2
2
dP
2
K
+ + =
|
|
.
|


\
|
+
|
.
|

\
|
+

Deltabar S - sensor
Slide 14
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 15
dP-sensor with Metal Cell
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 16
dP-sensor with Metal Cell
Working Principle : Wheatstone Bridge
process
membrane
process membrane
welded
welded
substrate layer
process pressure process pressure
oilfilled channels
sensor chip
overpressure
damping
membrane
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 18
Ceraphire

dP-sensor with Ceramic cell
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 19
dP-sensor with Ceramic cell
Working Principle : Capacitive effect
additional temperature
sensor for permanent
self monitoring
dP ceramic cell
fill fluid
ceramic
membrane
capacitor
plates
C1
C2
process
pressure
ceramic
body
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 20
integrated temperature

sensor for self-monitoring
thick ceramic
diaphragm for
corrosive and
abrasive media
filling liquid in one
single chamber
ceramic substrate
capacitive
electrodes
dP-sensor with Ceramic cell
from 1 mbar differential pressure

resistant to alternating loads

abrasion / corrosion resistant

long-term stability

function monitoring
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 21
dP-sensor with Ceramic cell
everything has features and limits

features of ceramic
high overload protection
no filling fluids (Gauge sensors)
highly corrosion resistant
high abrasion resistant
best for vacuum
Ranges from 0...0.1H2O to 0...600 psi


limitations of ceramic
maximum pressure 600 psi
max. continuous temperature at the face 150 C
high abrasion
resistance
Deltabar S - transmitter
Slide 22
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 23
Performance
high performance pressure and differential pressure transmitter
accuracy: 0.075% (Platinum 0.05%)
turndown: up to 100:1 (higher on request)
long-term stability: 0.125% / 5 years
ATEX (include combined certificate gas+
dust EX), FM, CSA, PED, WHG, NACE,
SIL / IEC 61508
Measuring ranges
pressure, differential pressure,
flow, level
process pressure: 1 mbar ... 40 bar ceramic sensor
1 mbar ... 700 bar silicon sensor

differential Ap static pressure
pressure: 1 mbar ... 3 bar 10 bar ... 100 bar ceramic sensor
1 mbar ... 40 bar 160 bar / 420 bar silicon sensor
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 24
The Evolution
high process temperatures
without diaphragm seal
system
ceramic up to 150 C
functional safety up to
SIL2 / IEC 61508
diagnostic functions
secondary containment
quick setup menu
push buttons in situ
graphic display
memory chip
HistoROM /M-DAT
High temperature Safety
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 25
Safety First
safety integrated
level up to SIL2
secondary
containment
diagnostic functions
HistoROM /
M-DAT
- record of events
- saving configuration data
- 25-hour protocol at your
finger tips
- visualization via ToF-Tool
- simulation analysis
service parameter
- fast reactions: save
possible repair costs
- developed, designed
and produced according
to SIL 2 IEC 61508
- gives an enhanced
mechanical integrity
- the extra in safety
T
min
T
max

P
min

P
max

P
T
operating
point
diagnostic window
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 26
Modularity
Inventor of the
Modular Concept
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 27
Modular Service Concept
all parts exchangeable by customer (also IS & XP)
installation manual with every spare part
easy identification of spares by tags on each component
Less faults
display
sensor
electronic
Easy + Safe
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 28
User-friendly Operation
3-button concept
for all functions
application oriented
measurement modes
HistoROM / M-DAT
380 revolving of
the housing
4-line display
Operating via ToF-Tool,
Commuwin II, Fieldcare
Quick Setup menu
- easy to operate every parameter on board
- save your time and money
- Reduce risk of faulty
configurations
- The quickest and secure way
to setup your device
- Easy and safe duplicate
of adjustments
- Best view to the display
in any case
- choose your language
- easy to read / easy to understand
- Save operation in any case
380
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 29
External Operation Quick Setup Menu
The quickest and easiest way...
to setup your device
Quick & Easy
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 30
External Operation
3 modes
pressure, level and flow
reduce risk of fault configuration
Application oriented modes of operation
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 31
Application Modes Pressure / Level / Flow
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 32
Application Modes

... Make your choice !
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 33
Application Modes Pressure
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 34
Tooling
All Parameters
Local Operation
Full functionality
ToF DD available
Service Pack
V 1.04.00 12/2003
New release
V 2.00.00
01.03.2004
HistoROM
diagnostic
functions
integrated
106 parameters
integrated




DD available
01.12.2003
CW II Ver. 2.07.03
H0 H1 H2 H3 H4 H5 H6
V0 GRUNDABGLEICH
679
MESSWERT
678
MESSANFNG SETZEN
682
MESSENDE SETZEN
675
MESSANFNGNEHMEN
676
MESSENDE NEHMEN
319
LAGEOFFSET
685
LAGEKORREKTUR
V1 MESSWERTE
469
MINIMALER DRUCK
383
MAXIMALER DRUCK
563
LAGESOLLWERT
367
TEMPERATR SENSOR
474
MINIMALE TEMP
417
MAXIMALE TEMP
357
TEMP ELEKTRONIK
V2 TRANSMITTERINFO
467
ANZAHL P < Pmin
380
ANZAHL P > Pmax
541
DRUCK Ab BEREICH
472
ANZAHL T < Tmin
404
EL.ANZ. T>Tmax
V3 LINEARISIERUNG
389
BETRIEBSART
718
FLLSTANDSTYP
312
EINHEIT FLLSTND
700
EINH. TANKINHALT
769
TABELLE LSCHEN
397
TAB.EINGABEMODUS
717
TAB. AKTIVIEREN
V4 FLLSTAND
776
WERT V.LIN. MIN.
777
WERT V.LIN. MAX.
759
TANKINHALT MIN.
713
TANKINHALT MAX.
392
ABGLEICH MODUS
314
ABGLEICH LEER
710
DRUCK LEEER
V5 DURCHFLUSS
677
EINHEIT DURCHFL.
640
DURCHFLUSSTYP
634
MAX.DRUCK FLUSS
311
MAX DURCHFLUSS
442
SCHLEICHM. MODUS
323
SCHLEICHM.SETZEN
331
RESET SUMMENZ. 1
V6 PROZESSINFO
332
Pmin PROZESS
333
Pmax PROZESS
334
Tmin PROZESS
335
Tmax PROZESS
482
TYP ANSCHLUSS
360
MAT. ANSCHLUSS
361
MAT. ANSCHLUSS 2
V7 AUSGANG
254
STROMWERT
343
MINSTROM SETZEN
342
MAXALARM SETZEN
390
ZUORDNUNG STROM
337
UNTERER PUNKT
338
OBERER PUNKT
484
UMG SENSOR
V8 ZUSATZ FUNKTIONEN
418
ART SIMULATION
693
WERT SIMULATION
688
DISPLAYFORMAT
V9 SERVICE
46
AKTUELLER FEHLER
564
LETZTE ALARM
500
ALARM QUITTIEREN
401
MODUS ALARMQUIT.
336
ALARMVERZGERUN
480
ALARMHALTEZEIT
409
BETRIEBSSTUNDEN
VA BENUTZER INFO
55
MESSSTBEZEICHNG
272
MESSSTBESCHREIB
354
SERIENNR TRANSM.
250
SERIENNR SENSOR
386
SERIENNR ELEKTR.
350
GERTEBEZEICHNG
264
SOFTWARE NR.
H0 H1 H2 H3 H4 H5 H6
V0 GRUNDABGLEICH
679
MESSWERT
678
MESSANFNG SETZEN
682
MESSENDE SETZEN
675
MESSANFNGNEHMEN
676
MESSENDE NEHMEN
319
LAGEOFFSET
685
LAGEKORREKTUR
V1 MESSWERTE
469
MINIMALER DRUCK
383
MAXIMALER DRUCK
563
LAGESOLLWERT
367
TEMPERATR SENSOR
474
MINIMALE TEMP
417
MAXIMALE TEMP
357
TEMP ELEKTRONIK
V2 TRANSMITTERINFO
467
ANZAHL P < Pmin
380
ANZAHL P > Pmax
541
DRUCK Ab BEREICH
472
ANZAHL T < Tmin
404
EL.ANZ. T>Tmax
V3 LINEARISIERUNG
389
BETRIEBSART
718
FLLSTANDSTYP
312
EINHEIT FLLSTND
700
EINH. TANKINHALT
769
TABELLE LSCHEN
397
TAB.EINGABEMODUS
717
TAB. AKTIVIEREN
V4 FLLSTAND
776
WERT V.LIN. MIN.
777
WERT V.LIN. MAX.
759
TANKINHALT MIN.
713
TANKINHALT MAX.
392
ABGLEICH MODUS
314
ABGLEICH LEER
710
DRUCK LEEER
V5 DURCHFLUSS
677
EINHEIT DURCHFL.
640
DURCHFLUSSTYP
634
MAX.DRUCK FLUSS
311
MAX DURCHFLUSS
442
SCHLEICHM. MODUS
323
SCHLEICHM.SETZEN
331
RESET SUMMENZ. 1
V6 PROZESSINFO
332
Pmin PROZESS
333
Pmax PROZESS
334
Tmin PROZESS
335
Tmax PROZESS
482
TYP ANSCHLUSS
360
MAT. ANSCHLUSS
361
MAT. ANSCHLUSS 2
V7 AUSGANG
254
STROMWERT
343
MINSTROM SETZEN
342
MAXALARM SETZEN
390
ZUORDNUNG STROM
337
UNTERER PUNKT
338
OBERER PUNKT
484
UMG SENSOR
V8 ZUSATZ FUNKTIONEN
418
ART SIMULATION
693
WERT SIMULATION
688
DISPLAYFORMAT
V9 SERVICE
46
AKTUELLER FEHLER
564
LETZTE ALARM
500
ALARM QUITTIEREN
401
MODUS ALARMQUIT.
336
ALARMVERZGERUN
480
ALARMHALTEZEIT
409
BETRIEBSSTUNDEN
VA BENUTZER INFO
55
MESSSTBEZEICHNG
272
MESSSTBESCHREIB
354
SERIENNR TRANSM.
250
SERIENNR SENSOR
386
SERIENNR ELEKTR.
350
GERTEBEZEICHNG
264
SOFTWARE NR.
H0 H1 H2 H3 H4 H5 H6
V0 GRUNDABGLEICH
679
MESSWERT
678
MESSANFNG SETZEN
682
MESSENDE SETZEN
675
MESSANFNGNEHMEN
676
MESSENDE NEHMEN
319
LAGEOFFSET
685
LAGEKORREKTUR
V1 MESSWERTE
469
MINIMALER DRUCK
383
MAXIMALER DRUCK
563
LAGESOLLWERT
367
TEMPERATR SENSOR
474
MINIMALE TEMP
417
MAXIMALE TEMP
357
TEMP ELEKTRONIK
V2 TRANSMITTERINFO
467
ANZAHL P < Pmin
380
ANZAHL P > Pmax
541
DRUCK Ab BEREICH
472
ANZAHL T < Tmin
404
EL.ANZ. T>Tmax
V3 LINEARISIERUNG
389
BETRIEBSART
718
FLLSTANDSTYP
312
EINHEIT FLLSTND
700
EINH. TANKINHALT
769
TABELLE LSCHEN
397
TAB.EINGABEMODUS
717
TAB. AKTIVIEREN
V4 FLLSTAND
776
WERT V.LIN. MIN.
777
WERT V.LIN. MAX.
759
TANKINHALT MIN.
713
TANKINHALT MAX.
392
ABGLEICH MODUS
314
ABGLEICH LEER
710
DRUCK LEEER
V5 DURCHFLUSS
677
EINHEIT DURCHFL.
640
DURCHFLUSSTYP
634
MAX.DRUCK FLUSS
311
MAX DURCHFLUSS
442
SCHLEICHM. MODUS
323
SCHLEICHM.SETZEN
331
RESET SUMMENZ. 1
V6 PROZESSINFO
332
Pmin PROZESS
333
Pmax PROZESS
334
Tmin PROZESS
335
Tmax PROZESS
482
TYP ANSCHLUSS
360
MAT. ANSCHLUSS
361
MAT. ANSCHLUSS 2
V7 AUSGANG
254
STROMWERT
343
MINSTROM SETZEN
342
MAXALARM SETZEN
390
ZUORDNUNG STROM
337
UNTERER PUNKT
338
OBERER PUNKT
484
UMG SENSOR
V8 ZUSATZ FUNKTIONEN
418
ART SIMULATION
693
WERT SIMULATION
688
DISPLAYFORMAT
V9 SERVICE
46
AKTUELLER FEHLER
564
LETZTE ALARM
500
ALARM QUITTIEREN
401
MODUS ALARMQUIT.
336
ALARMVERZGERUN
480
ALARMHALTEZEIT
409
BETRIEBSSTUNDEN
VA BENUTZER INFO
55
MESSSTBEZEICHNG
272
MESSSTBESCHREIB
354
SERIENNR TRANSM.
250
SERIENNR SENSOR
386
SERIENNR ELEKTR.
350
GERTEBEZEICHNG
264
SOFTWARE NR.
CW II
Quick & easy
Deltaset/-top
Slide 35
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 36
Deltatop
Deltaset
- compact -
- modular -
low mounting and
commissioning costs
low price
ready for
mounting
enhanced safety:
no impulse pipes
easy choice
completes Deltatop in high
temperature applications
wider choice
individual
configuration
delivery
of complete
dP Flow unit
valves
and / or
condensate
chambers
pre-mounted
on primary
device
delivery of
all components
of dP Flow unit
together with
Deltabar S
Deltatop and Deltaset
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 37
System pressure: up to PN 420 bar
Temperature: Deltatop Tmax = 300C
Deltaset Tmax = 1000C
Orifices DN 10 ..1000
Pitot tubes DN 25 .. 2000 (12000)
Liquids: 0,05 .. 40 m/s
Gas / steam: 0,5 .. 150 m/s
Flow from 1 l / h
Deltatop/Deltaset: Main characteristics
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 39
Annular chamber orifice,
corner tapping
Undivided orifice,
corner tapping
Orifice,
flange tapping
DPO 10
DPO 50
DPO 51
DPO 12
DPO 52
Orifices
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 40
Cost efective, easy manufacturing
rugged, only one piece
small sealing between orifice
and holding ring

Undivided orifice, corner tapping - DIN 19205, B
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 41
Averaging of differential pressure
over the hole circumference
appropriate for verification
for custody transfer
orifice exchangeable
(abrasive or changing media )

Annular chamber, corner tapping, DIN 19205,A
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 42
Integrated straight inlet and outlet runs
for smallest diameters DN 4....25
Orifice pipe unit
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 43
dP Flow is standardized worldwide since more than 60 years:
Calibration of dP (by manufacturer) ensures calibration of complete flow unit!
DN 50 ... DN 1000:
No calibration of orifice
(standard values)

DN 4 ... DN 40:
Calibration of orifice recommended
E+H: factory calibrated

> DN 1000:
extrapolation of standard
values, no calibration
pitot tube
orifice
Sample calibration of units
by manufacturer. Analogy to
ISO / DIN standards assures
accurate measurement
Standard ISO 5167 and calibration
dp Flow Market
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dp Vortex
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Slide 44
High accuracy
for low flow
For pipes from DN 10
to DN 40 (0.5 ... 1,5)
Cost-effective,
complete orifice
measuring unit
For pipes from DN 50
to DN 1000 (2 ... 40)
DPP 10
Pitot tube
Cost-effective,
complete
Pitot tube-
measuring unit
For pipes from DN 65
to DN 2000 (1 ... 80)
DPO 12
flange tapping
DPO 10
corner tapping
DPO 15
Orifice pipe unit
Deltatop mit Deltabar S
dp Flow Market
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dp Vortex
dp applications
Slide 46
Deltatop DPO 10: undivided orifice for steam
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 48
Deltatop DPO 12
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
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Installation
dp Vortex
dp applications
Slide 49
Deltatop Orifice Flange, DPO 12E-
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 51
Deltatop DPO 15: Orifice pipe unit
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 52
Deltatop DPO 15: Orifice pipe unit
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 54
Deltatop DPP 10: Pitot tube for steam
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 55
Deltatop DPP 10: Pitot tube
dp Flow Market
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What to consider
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Installation
dp Vortex
dp applications
Slide 56
Deltatop Pitot Tube with Temp. Sensor, DPP 10-
dp Flow Market
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Installation
dp Vortex
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Slide 58
Deltabar S ...
... Deltaset choice
Choice of ceramic or metal
Highest accuracy, also for smallest
dPs: 10 mbar, 25 mbar cells
High tech dP transmitter with
HART and fieldbus ability
Manifold
Impulse pipes
(if needed)
2
Valves
Steam: 2
Condensate
chambers
+
Primary element:
Pitot tube
Orifice
bundled ordering of elements in one commission,
complete delivery of unit
(DPC / DPV pre-mounted on primary element)
or
Deltaset family
dp Flow Market
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Slide 59
Ready for mounting with impulse pipes
Partial pre-assembly
Optimized for the customers need
Impulse
pipes
(by
customer)
Pitot tube
DPP 50 Orifice
DPO 5x
2 valves
DPV 50
Steam:
2 condensate-
chambers
DPC 50
Manifold
DPM 50
Deltaset with Deltabar S
Modular, complete flow measurement
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
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Installation
dp Vortex
dp applications
Slide 62
Deltaset DPP 50: Pitot tube / flange connection
dp Flow Market
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Installation
dp Vortex
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Slide 63
Deltaset DPP 50: Pitot tube with integr. Temp. sensor
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Slide 64
Cutting Ring
Ermeto 12 S
NPT 1/2"
female
G 1/2" with
Flange pair
Welding connection
21,3 x 6,3
Welding
connection
14 x 2,5
in out in out
in out
in
out
in
out
Deltaset DPV 50: Valve types
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dp applications
Slide 65
3-way
manifold
5-way
manifold
milled
forged
B,D
A,C
F,H
E,G
Deltaset DPM 50: Manifolds
dp Flow Market
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Slide 66


Deltaset DPC50: Condensate chambers
To avoid changing hydrostatic pressures in the impulse lines
To avoid changing hydrostatic pressures in the impulse lines

dp Flow Market
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Slide 67
!
Make sure
the 2 condendate
chambers are at the
same level / distance
from the dP
!
2
3
1
steam enters from process


condensate runs down


condensate runs back


constant column
to valve and dP
1
2
3
4
4
Condensate Chambers DPC50: The principle
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Slide 68
Deltatop Pitot Tube for steam, DPP 50-
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Slide 69
Deltatop Pitot Tube for steam, DPP 50-
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Slide 70
Deltatop Pitot Tube for high temp. steam, DPP 50-
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Slide 71
cutting ring flow tap
PN
max
= 40 bar
PN
max
= 160 bar
change pitot tube
during running process
saddle flange
flange
pipe installation
DN 25 ... 50 (1" ... 2")
Deltaset DPP 50 types
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Slide 72
Deltatop Pitot Tube DN 25 to 50, DPP 10-
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Slide 73
Install or clean
during running
process
One flow tap
for several
measuring
points
Deltaset DPP 50 details: Flow tap
dp Flow Market
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Slide 74
Deltatop DPP 10: Flow tap with spindles
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
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Installation
dp Vortex
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Slide 75
Deltaset DPP 50: Flow tap with chain
dp Flow Market
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Deltaset/-top
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Installation
dp Vortex
dp applications
Slide 76
Deltaset DPP 50: Flow tap with chain
dp Flow Market
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Installation
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Slide 77
Deltatop Pitot tube Flow Tap, DPP 50-
What to consider for order?
Slide 78
dp Flow Market
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Deltabar S
Deltaset/-top
What to consider
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Installation
dp Vortex
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dp Flow Market
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Installation
dp Vortex
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Slide 79
dP
span

q
max
dP

I ~ q
measured

8 %
.
q
max
linear
8 %
For lowest flow:
linear curve
stable signal
DYNAMIC
Note:
Perfect accuracy
for 8 % ... 100 % of q
max
Dynamic up to 12:1
(typically: 6:1 to 3:1)
Stable, linearized signal
below 8 % of q
max
(high reproduceability)

Dynamic
up to
12:1, typically
6:1 to 3:1
dP Flow dynamic
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Slide 80
10 mbar
for lowest
flow rates
1000
q
max
q
10
dP
mbar

Q
ma
x
100
0,1
q
ma
x
10
q
q
m
ax
10
10
1000 mbar
for high
flow rates
Dynamic of
up to 30:1
(typically:
15:1 to 10:1)
dP Flow solution for high dynamic needs
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Slide 81
DN
shape
state
sensitivity
with
abrasion,
corrosion
max.
viscosity
dirt impact
DN 4 ... DN 2000
(DN 4 ... DN 25:
orifice pipe assembly,
very high accuracy)
Steam + Gas + Liquid
(G: also mixed, humid)
medium (sharp
edge can be affected),
use of corrosion resistant
material possible
medium
(can remain in
front of orifice)
may lower accuracy
ORIFICE
50 mPas
low,
dirt hardly enters (counter
pressure around holes)
DN 25 ... DN 12.000
(only principle
for DN > 2000)
Steam + Gas + Liquid
(Gas: also mixed)
much lower than orifice
(less resistance to the
stream), if needed:
anti-corrosion material
cheaper than with orifice
PITOT
or
80 mPas (80 cSt)
NOZZLE VENTURI
DN 50 ...
... DN 600
DN 100 ...
... DN 1200
Steam + Gas + Liquid
ranking
between orifice and pitot
low lowest
50 mPas 60 mPas

pipe




media
Primary elements comparison (1)
dp Flow Market
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Slide 82
process temp.
pressure rating
typical dP
max

max.
velocity
L: 40 ... 2500 mbar
G: 5 ... 200 mbar
S: 60 ... 600 mbar
L: 8 m/s
G / S: 60 m/s
also very small flow
rates possible (1 l/h)
ORIFICE
up to 420 bar
- 70 C ... 900 C
L: 5 ... 80 mbar
G: 0,5 ... 20 mbar
S: 3...50 mbar
L: 40 m/s
G / S: 150 m/s
small flow rates less
precise than with orifice
PITOT
up to 160 bar
1 % of max. flow
like orifice
like orifice
like orifice
like orifice
like orifice
1 % ... 1,5 %
of max. flow
depending
on beta
1 % ... 2 %
of max. flow
depending
on beta
limits





techni-
cal
data



accuracy
of primary
element
reproduceability
dynamic
remaining
pressure
loss
10 % of dP
20 % ... 60 %
of dP
5 % ... 20 %
of dP
typically << 1 % of P
stat
flow max.
flow min.
R
e
K

V
dP
P
N

T
dw
typically << 1 % of P
stat
typically < 1 % of P
stat

NOZZLE VENTURI
12:1 under const. conditions (P, T)
0,1 % of max. flow
30 % ... 90 % of dP,
depending on beta
0,5 % ... 0,75 % of
max. flow
depending on beta
(0,75 %: lowest |)
Primary elements comparison (2)
dp Flow Market
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Slide 83
ease
of
instal-
lation
straight
length
Pipe is cut,
orifice is flanged or
welded.
ORIFICE
relatively
long

f. e. upstream bend:
10 ... 16 x D
(depending on beta)
Only drilling
of installation hole,
then welding or flanging
Flow tap: Installation
possible during
running process
PITOT
30 % - 50 % shorter
than with orifice:
flow profile
of less importance
due to 4 openings
across diameter
NOZZLE VENTURI
like orifice,
but higher weight
shorter than with orifice




instal-
lation



price

low
(also low prices for
special materials)
lowest
(also very low prices for
special materials)
medium high
Primary elements comparison (3)
dp Flow Market
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Slide 84
How to fill in the Flow Data Sheet
Not every information on the Flow Data Sheet is of the same importance but all fields
marked * has to be completed. The order cannot be processed and production of the device
cannot be started as long as those points are not clearly clarified.
These fields are optional or nice to have. However, it must be ensured that the
Flow Data Sheet meets the corresponding instrument order during production.
Filling-in the order no., pos. and order code may help to avoid mistakes.
General Data
Order No. / Pos. Order Code
Tag No. Customer
Flow Data Sheet
When ordering Deltatop or Deltaset
All fieldsmarked * are the minimum required information
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Slide 85
Fluid Steam *
Liquid *
Entriesfor density and viscosity are required only if the liquid isnot clearly specified,
e.g. in case of mixturesand brand names. Customer datasheetsmay be attached.
Density * Viscosity
Unit * Unit
Gas* rel. Humidity %r.H
(if available)
The followingentriesare required only if the gasisnot clearly specified,
e.g. in case of mixturesand brand names. Customer datasheetsmay be attached.
*
Operatingconditions Normal conditions Standard conditions
101,325 kPa abs/ 0C 14,696 psia / 59F
or
Pressure (absolut) Temperature
Customer specific reference values
Density * Viscosity
Unit * Unit
Compressibility factor Specific heat ratio
(no entry = 1) (if available)
How to fill in the Flow Data Sheet
Important: First select the fluid type (steam, liquid or gas) and then fill-in the fluid name or
chemical formula (except steam). Depending on your entry more information may be required.
Clearly defined liquids and gases like oxygen, nitrogen, pure water or ethanol do not
require further entries. All necessary information about these data are easily accessible in the
relevant literature.
Mixtures (e.g. natural gas) or brand names (e.g. Shell motor oil) do not provide sufficient
information for the calculation. More information is required.


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Slide 86
How to fill in the Flow Data Sheet
Density: The density is an essential input value of the flow calculation. This field must be
completed in case of mixtures and brand names.
The influence of the viscosity value on the calculation is normally very small and negligible.
The Reynolds No. is a function of the viscosity. This may be a limiting factor for the
measurement especially with highly viscous liquids.
Standard orifice: Re >= 5000 according to ISO5167
Pitot tubes: Re >= 3000 depending on manufacturer
circle nozzle: Re >= 500 according to ISA2041


Liquid *
Entriesfor density and viscosity are required only if the liquid isnot clearly specified,
e.g. in case of mixturesand brand names. Customer datasheetsmay be attached.
Density * Viscosity
Unit * Unit
q
m
= K
(|)

2 Ap
q
v
= K
(|)

2 Ap 1/
The uncertainty resulting from a wrong or missing density will follow the square
root function.
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Slide 87
How to fill in the Flow Data Sheet
Rel. humidity in a pure gas means to have a mixture of the mentioned gas and water
vapour. The density of the mixture depends on the absolute amount of water in the gas, which
is a function of the relative humidity and the temperature. In most cases the influence is small.
E.G.: 70% rel humidity @ 86F equals a water vapour pressure of 12H2O. The normal
density of air will drop 1,278 kg/Nm (dry air 1,293kg/Nm)
Mixing up reference conditions is a frequent source of mistakes.
The unit entered for the density must match the selection of the reference condtions.
E.g. Selected condition Normal -> Density given in kg/Nm
Density of air is normally 1,293 kg/Nm, but approx. 12,9 kg/m @ 147psi/32F operating
conditions.


Gas * rel. Humidity %r.H
(if available)
The followingentriesare required only if the gasisnot clearly specified,
e.g. in case of mixturesand brand names. Customer datasheetsmay be attached.
*
Operatingconditions Normal conditions Standard conditions
101,325 kPa abs/ 0C 14,696 psia / 59F
or
Pressure (absolut) Temperature
Customer specific reference values
Density * Viscosity
Unit * Unit
Compressibility factor Specific heat ratio
(no entry = 1) (if available)
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Slide 88
How to fill in the Flow Data Sheet
1. Gases usually do have very low viscosity values. The risk of being limited by the Reynolds-
No. is quite low.
2. The Compressibility factor does have an influence on the density especially at high
pressure. If the density is given at normal or standard conditions this may have a quite big
impact on the calculation result. If this value is not available the calculation will be done
with the factor set to 1 or in case of clear defined mixtures with a factor estimated from
the ingredients.
3. The influence of the specific heat ratio on the calculation is small and usually negligible.
4. Very often customers are not able to provide these values.


Gas * rel. Humidity %r.H
(if available)
The followingentriesare required only if the gasisnot clearly specified,
e.g. in case of mixturesand brand names. Customer datasheetsmay be attached.
*
Operatingconditions Normal conditions Standard conditions
101,325 kPa abs/ 0C 14,696 psia / 59F
or
Pressure (absolut) Temperature
Customer specific reference values
Density * Viscosity
Unit * Unit
Compressibility factor Specific heat ratio
(no entry = 1) (if available)
C
C C
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Slide 89
How to fill in the Flow Data Sheet
1. The calculation can only be done for one single process condition (operating condition).
2. Changing process conditions must be compensated using a flow computer
3. The minimum flow rate is mainly depending on the resulting dp and the Reynolds No.
A typical measurement dynamic (Turndown) is 6:1. TDs > 12:1 require split range
configurations with more than one dP-transmitter.
4. Dont forget to clearly mark if the pressure values are relative or absolute.
5. The maximum process pressure/temperature will not be taken into account for the
application but is important for the correct selection of the pressure rating. PCM will not
check the selected pressure rating (order code) according to entries in these fields.


Flow Data Fieldsmarked (a) will be used for the calculation of the primary element.
The correct selection of the pressure ratingisunder the responsibility of the end user.
only for gases* Operatingconditions Normal conditions Standard conditions
Flow *
Min Max / Full scale value (a) * Unit *
Pressure * rel.
abs. Operating(a) * Max Unit *
Temperature *
Operating(a) * Max Unit *
Also for the requested flow rates it is essential (only for gases) to be sure about the
reference conditions. The flow unit must match the selected reference condition.
C
C
C
C
C
C
C
C C
C
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Slide 90
How to fill in the Flow Data Sheet


Missing or wrong pipe dimensions are the most common source of errors and delays in
Deltatop / Deltaset orders
Pipe dimensions * Di H
Unit Unit
S W
Unit Unit
S
Pipe rectangular duct Unit
(only for pitot tubes)
Pipe material, only for primary elementswith welding sockets/ flanges*
The exact specification of the internal dimensionsisabsolutely necessary. The wall thicknessisonly necessary for pitot tubes.
Nominal widthsof DIN pipesDNxxx are not sufficient. Nominal widthsof ANSI pipesincludingschedulesaccordingto ASME are sufficient.
W
S
S D
ii
S D
ii
H
The selected material of instruments with welding sockets/flanges (DPP10/50 - pitot
tubes, DPO12/52 - flange tappings) must match the pipe material.
High temperature applications often require special materials.
Highly abrasive or corrosive media may require special materials.
Many special materials are available as TSP versions.
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Slide 91
How to fill in the Flow Data Sheet
Why is the internal diameter so important?
Orifice:
The relevant standards do not allow sudden diameter changes within the
straight inlet and outlet lengths.
According to ISO5167/VDI2040 the pipe diameter enlargement (or
contraction) has to be done with a cone angle < 8 in a distance of at least 2D
(D= internal diameter) upstream and downstream.






Deviation- and uncertainty calculations (similar to E+H Prowirl) are not
allowed.
The calculation is based on the exact internal diameter. Wrong dimensions
will cause huge errors.

<8
>2D
D

-
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Slide 92
How to fill in the Flow Data Sheet
Why is the internal diameter so important?
Calculation examples:
Orifice:
Water, orifice with corner taps, 5000ACFH at 50psia, 60F
Pipe 6 sched 10, internal diameter 6,357, beta 0,62

Result dP = 115,5 in H2O

Pipe changed to 6 sched 40, internal diameter 6,065
-> beta changes to approx. 0,65, dp at 5000ACFH = 111,5 inH2O (error ~3,6%)
-> flow rate at 115,5 inH2O 5090ACFH (error ~ 1,8%)
Errors caused by turbulences at the diameter step are not included

Pitot tube:
Diameter increase of 5% (e.g. from 6,0 to 6,3)
-> increase of cross section area of the pipe: 10,25%
-> decrease of velocity (at the same flowrate): 10,25%
-> decrease of dp (due to square root function): 21,55%
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Slide 93
How to fill in the Flow Data Sheet
Mechanical problems due to wrong pipe dimension:
Orifice:
Orifice may not fit between flange bolts
Orifice flange possibly can not be welded due to different diameter
and wall thickness.
Pitot tube:
Pipe diameter bigger
Tap holes not symmetrical distributed -> measurement error 310%
Pipe diameter smaller
Cutting ring version: Tap hole to close to the pipe wall or inside welding
sockets -> measurement error up to 70% (normally too low)
Flanged version: Instrument cannot be installed
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Slide 94
Why is the nominal diameter not sufficient?

Dimensions of Welded and Seamless Steel Pipe
ASME B 36.10 / B 36.19
6
.
6
2
5

6 Sched. 10 6 Sched. 40 6 Sched. 120
Wall Thickness 0.134 0.280 0.562
Inside Diameter 6.357 6.065 5.501
How to fill in the Flow Data Sheet
Nominal widths of ANSI pipes including schedules according
to ASME are sufficient
Nominal widths of DIN pipes are not sufficient !!!
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Slide 95
Inner pipe diameter
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Slide 96
Pitot tube specials:
Wall thickness:
The wall thickness always adds to the total length of the pitot tube
The length of the welding socket will include additionally the insulation
thickness







Inner pipe diameter
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Slide 97
Rectangular ducts:
Usually the pitot tube should be mounted parallel to the longer side of the
duct.
Installation parallel to short side of the duct may be advantageous depending
on the upstream or downstream situation.
Applicator calculates with a virtual diameter for round pipes.
Pitot tube nominal length has to be selected according to the inner dimension
and wall thickness of the selected duct side
E.g rectangular duct 25,5 x 16 (height x width)
-> virtual diameter for calculation 22,79 (applicator)
-> nominal length for ordering 24 (long side) or 16 (short side)
Inner pipe diameter
16
25,5
Area (A
r
) Area (A
c
)
=
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Slide 98
How to fill in the Flow Data Sheet


In case of selected temperature transmitter the values for the output adjustment must be
completed
If this field is completed the length of the welding socket will be increased so that the
connection of the pitot tube will be outside of the insulation.
Additional Data for Orifices Additional Data for Pitot Tubes
Optimisation criteria, optional, mark one box only Pipe / duct insulation thickness
optional, affectsthe length of the weldingsocket Unit
Maximum Turn Down (low bore ratio )
Adjustment of the temperature transmitter (optional)
Standard
Minimum static pressure loss(high bore ratio ) 4mA 20mA Unit
C
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Slide 99
q
max
q
process
dP
dP
max
= 336 mbar
| = 0,55

500
100
25
3000
100
40
10
Ceramic
cells
[mbar]
Metal
cells
[mbar]
Standard by
most suppliers
500
Orifice optimized
(| higher, until next
lower dP cell applicable)
Customer choice between
ceramic and metal cell.
Example: metal chosen
100 mbar cell chosen.
Adjusted from 0 to 80
mbar
2
3
1
Results: adapted | for optimum dP
Lower dP and higher | both drive dw (static pressure loss) down!
4
dP
max
= 80 mbar
3
How E+H optimizes dP Flow
1
2
| = 0,74

dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 100
PMD75 - ### 8 # # # #
Display adjusted as defined
in Deltatop/set structures

7
8

Pressure
rating

8
8

dP optimised
PMD 70 - # # # 7 8 8 # # # #
Metal cell:
Ceramic cell:
How to order Deltabar S for Deltatop / set
Installation
Slide 101
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 102
pipe
running full
no marks
and deposits
t
T
P
AT,AP
constat
process
conditions
t
T
P
AT
AP
L
L
sufficient
straight
lengths
homogenous media
(composure constant over time)
t
t
Planning dP flow: General process requirements
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 103
9
*
D 3
*
D (14 ... 50)
*
D (4 ... 8)
*
D
(18 ... 44)
*
D
(10 ... 16)
*
D
A
(4 ... 8)
*
D
(4 ... 8)
*
D
B
Orifice (| = 0,2 ... 0,8)
30
*
D 4
*
D
7
*
D 3
*
D
A B
Pitot tube
Factor 1/2 if additional
uncertainty of
e
K
= 0,5 % is accepted!
A B
1
2
3
1
2
3
1
2
3
D = inner pipe diameter
upstream downstream
Planning dP flow: Straight lengths - How long?
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 104
VDE/VDI 3512 Sheet 1 or similar
State of the
fluid
State of
impulse piping
fill fluid
Examples
a) Deltabar S
above
primary
device
b) Deltabar S
below
primary
device
liquid
liquid
condensate
water
partially
degassing
boiling water
gas-car. CH
4

completely
vapourised
liquefied gas
gaseous
dry air
partially
condensing
humid air
gaseous (gases and vapour)
fully
liquid
steam
Preferred installation
Summary of dP flow installation layouts
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 105
Gas Liquid Steam 1
Planning dP Flow: Deltatop
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 106
horizontal pipe vertical pipe
Planning dP Flow in Gas for Deltaset Orifices
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 107


horizontal pipe vertical pipe
DPP 50 DPP 50


Planning dP Flow in Gas for Deltaset Pitot tubes
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 108
horizontal pipe vertical pipe
Planning dP Flow in Liquids for Deltaset Orifices
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 109
horizontal pipe vertical pipe
DPP 50 DPP 50




Planning dP Flow in Liquids for Deltaset Pitot tubes
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 110
Orifice

DPO 1*-
Pitot
tube

DPP 10-
horizontal vertical Pipe
Planning dP Flow: Deltatop for gas
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 111
Orifice


Pitot
tube

DPP 10
horizontal vertical Pipe
Planning dP Flow: Deltatop for liquids
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 112
Orifice
DPO 12
Pitot
tube

DPP 10
horizontal vertical Pipe
Planning dP Flow: Deltatop for steam
dp Vortex
Slide 113
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 114
Purchasing Cost Comparison (relative prices)
1/ 2" 1" 1 1/ 2" 2" 3" 4" 6" 8"
15 25 40 50 80 100 150 200
Diameter
Price Comparison Vortex - Pitot - Orifice
Vortex
Pitot complete
Orifice complete
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 115
Orifice Installation Costs
Orifice Plate
DP Transmitter
Two block valves
3-way Manifold
Two fill-tees or drip-pots
heat tracing
insulation
support brackets
impulse piping
LABOR for installation
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 116
Installing a Vortex meter
Flanged version:
Just connect the flanges
Wafer version:
Use the mounting kit
Wafer width: 65mm
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 117
Maintenance
Orifice:
zero point (drift)
take out plates for operational wear check
span
drain/fill wet/dry legs
clean pressure taps
repair impulse line insulation
heating of protective hoods
Vortex:
NONE of the above
non clogging (Endress and Hauser)
ambient T spec -40+70C (+85C)
(no extra protection)
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 118
Summary - Advantages
Cheaper for smaller line sizes
Better long-term stability (less
subject to wear)
Calibrated, not only calculated
Low installation costs
Low maintenance requirements
Higher turndown
Lower pressure drop
Fewer emission points
Primarily linear signal
Direct measurement
Robust against changing T and p
Non-clogging (E+H)
Installed base, widely accepted
Standardized since 1929
More DN/PN available
Availabe for T>450C
More special materials
Measures down to 0 (however
with 0 accuracy)
Works at lower Reynolds #
Attractive Pricing for bigger DN
Faster Response Time
E+H:
Similar HMI
for both
dp applications
Slide 119
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 120
Flow measurement in bio-filter chimney
ARA-Rhein, Pratteln (Switzerland)
Electrically
heated
Deltaset
Pitot tube DN 800
with rinser and heated
impulse piping
Air
Deltaset in waste water recycling
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 121
Refuse incineration plant, Oberhausen
Cerabar S in a power plant
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 122
Refuse incineration plant, Oberhausen
Cerabar S + Deltabar S in a power plant
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 123
Deltatop DPO 10: Orifice
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 124
Cooling water to
heat exchanger for
generator air cooling.

Orifice with
Deltabar S
Inceneration Plant, Pirmasens
Deltaset with Orifice Plate
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 125
Airflow measurement
with two Pitot tubes,
crosswise mounted.
Advantage:
very short inlet run

Wastewater Treatment Plant,
Fellbach
Deltaset with Pitot Tube
dp Flow Market
principle
Deltabar S
Deltaset/-top
What to consider
for order?
Installation
dp Vortex
dp applications
Slide 126
Condensate quantity measurement with Pitot tube
Burda pinting plant in Offenburg (Germany)
80 C
Condensate
return pipe
Proze Process
Boiler
Demineralised water
Air-
heater
Deltabar S
with
Pitot tube
230m
3
/ 24h
Deltatop in steam generation