MAINTENACE STRATEGIES
WHAT IS MAINTENANCE STRATEGY? Maintenance Strategy is a long-term plan, covering all aspects of maintenance management which sets the direction, and contains firm action plans for achieving a desired future state for the maintenance function.
Maintenance Strategy
Planned
Predictive Maintenance
Preventive Maintenance
Corrective Maintenance
Breakdown Maintenance
Corrective Maintenance
Corrective Maintenance refers to action only taken when a system or component failure has occurred .It is thus a retro-active strategy. It is of minor nature.
Breakdown Maintenance
Breakdown maintenance involves the repair or replacement of equipment and components after they have failed.
Preventive Maintenance
In Preventive Maintenance, equipment is repaired and serviced before failure occur. The frequency of maintenance activities is predetermined by schedules. Preventive maintenance aims to eliminate unnecessary inspection and maintenance tasks, to implement additional maintenance tasks when and where needed and to focus efforts on the most critical items.
Predictive Maintenance
Predictive maintenance refers to maintenance based on the actual condition of a component. Maintenance is not performed according to fixed preventive schedules but rather when a certain change in characteristics are noted. Corrosion/erosion sensor supplying diagnostic information on the condition of a system or component play an important role in this maintenance strategy.
Critical Equipment (which affects the production and do not have its stand by)
Semi Critical(which partially affects the production but have its stand by)
Rapid Failure Mode and effects analysis (FEMA) of the equipment's by reviewing most significant failures
Work order history and knowledge By calculating Mean time between failure(MTBF) Manufacturers recommendation
Prepare the work instruction /SOP for the equipment and resource planning
If Equipment is released and PTW issued then carry out the PM otherwise reschedule the PM .
Then record the PM data in SAP for future reference and database.
Analysis of data and planning for improvement and incorporate changes in work instruction and SOPs if required.
After completion of job Recording of data in SAP for history and reference.
Analysis of the data and planning for improvement and incorporate changes in SOPs if required and spares planning as per the requirement.
If yes then Take PTW with proper isolation else plan for outage of the equipment.
Thank You..