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Idea Title - Auto Star delta starter module for Air Compressors for 3 plants.

Currently - Compressor Motor Consuming high power.



Proposed Idea - Star delta star module will reduce the energy cons. By changing the
delta to star when load is low.

Investment Rs 46650 (approx)
Annual Net Savings Rs 286848
ROI 2 Months

Approval Required

1
Idea Title APFC panels and harmonic filters for Jyothi Huron NX.

Currently - Low power factor (0.63) & High THD (12%) in Jyothi huron NX.

Proposed Idea - Provision of APFC panel and Harmonic filters for Jyothi huron NX.

Investment Rs 82500 (approx)
Annual Net Savings Rs 622080
ROI 1.6 years

Approval Required

2
Idea Title - 35 KVAR APFC panel for Water jet Cutting Machine.

Currently - Low power factor of Waterjet machine (0.59).

Proposed Idea - Installing 35 KVAR APFC panel for Water jet Cutting Machine.

Investment Rs 75000(approx)
Annual Net Savings Rs
ROI 1.4 years

Approval Required
3
Idea Title - Harmonic filter and APFC panel for JOBS Ever 7

Currently - Low Power factor (0.68) & High THD for Jobs Ever 7.

Proposed Idea - Install 25 KVAR APFC Panel with Broadband Harmonic Filters.

Investment Rs 95000 (approx)
Annual Net Savings Rs 829440
ROI 1.4 years

Approval Required
4
Idea Title - Fixing of Turbo Ventilator on Roof of TARA

Currently High Ambient temp. at shop floor of TARA. Need to Run AHUs.

Proposed Idea - Provision of having Turbo Ventilator on Roof, decrease the Temp by
3 Deg C.

Investment Rs 180000 (approx)
Annual Net Savings Rs
ROI

Approval Required
5
Idea Title - Capacitor banks and harmonic filter for paint shop

Currently - Low Power factor (0.83), High THD (27%) and High Reactive Powers
(57%) for Paintshop at TARA.

Proposed Idea - Provision of Capacitor banks and harmonic filters to reduce reactive
power.

Investment Rs 385000 (approx)
Annual Net Savings Rs
ROI 1.5 years

Approval Required

6
Idea Title Use of NO Loss Drain Valve for compressed air system.

Currently Compressed air wastage due to Time based drain valve .

Proposed Idea - Provision of having NO Loss Drain Valve for compressed systems.

Investment Rs (approx)
Annual Net Savings Rs
ROI

Approval Required


7
Idea Title - Capacitor banks and harmonic filters for Offices and canteen in
TARA.

Currently - Office and Canteen panel having high THD (27%) and High Neutral
Current (54 Amps).

Proposed Idea - Provision of having Capacitor banks with APFC panal and harmonic
filters.
Investment 120000 Rs (approx)
Annual Net Savings Rs
ROI

Approval Required


8
Idea Title - Evaporative Cooling for Chillers to reduce the temp.

Currently Chiller consume high amount of power.

Proposed Idea - Provision of having Evaporative Cooling for Chillers to reduce the
Energy Consumed.

Investment Rs 120000 (approx)
Annual Net Savings Rs
ROI 1 Month
9
Idea Title Fixing of Temp. controller in ACs for 3 plants.

Currently No fixed set points for Office ACs.
Proposed Idea Fixing the temp controller in all office ACs.

Investment Rs (approx)
Annual Net Savings Rs
ROI

Approval Required
10
Idea Title - Replacing of 8mm pneumatic hose with 12mm pneumatic hose to
reduce pressure drop at load ends.

Currently - We are having high pressure drop upto 1.1 bar at load end.

Proposed Idea - Provision of having Replacing of 8mm pneumatic hose with 12mm
pneumatic hose.

Investment Rs (approx)
Annual Net Savings Rs
ROI

Approval Required


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