2003-2004
M-PAHH1225 M-PAHH1226
Root Cause Analysis (Possible
Cause)
1.Process 1.Pressure real high when Study and improvement loop control
Condition pressure main line upset. pressure between M-PAHH1225,1226.(WK)
Cause of
Instrument Change new fuses on electronics board and power
distributor switch box.Change new 24v relay digital output of
TRICON
Corrective
Preventive Change Transmitter from Rosemount to Yokogawa
Action
Cause of
Instrument Rosemount transmitter has high response to
dynamic pressure more than other brand.This performance
may be not match with process condition.Because if
process have a little pressure surge transmitter will get
data and sent signal to control system due to interlock
shutdown.
Yokog
awa
Rosemou
nt
Corrective
Preventive
Action
Improvement Grounding System
Bonding ground
Field Instrument E1 SB
Terminal
Terminal
I/P
Structure ground
E1 SB
Ground bar
Grounding rod E ZB
≤5Ω
E ZB
E ZB
Cause of
Instrument Install redundant power distributor switch
box for supply field terminal cards (FTA/RTA) and
solenoids valve of emergency valve(XV valve).
Redundant SW.
FTA/RTA
Old
New
Corrective
Preventive Install surge protection line main power supply
Action
Cause of
Instrument Install 2 unit of surge protection & transient over
voltage (MA100) parallel at Busbar line main power supply
instrument.
Corrective
Preventive
Action
Install Signal Surge and Transient
Protection
Cause of
Install signal surge
Instrument
and transient protection in
line analog input between
field instruments and TRICON
amount 30 tag from 62 tag
selected by logic diagram.
Corrective
Preventive
Action
Add timer delay 1000 ms
Section 200
OC Reactor
Corrective
Preventive
Action
Improvement cost
Cause of
Instrument Item Improvement description Cost (Baht)
1 Change fuse and relay 134,500.00
2 Change transmitter 113,400.00
3 Improve grounding system 276,300.00
4 Install redundant card I/O TRICON system. 2,574,000.00