pressures on individual wheels on a vehicle, and alert the driver when the pressure goes below a warning limit. There are several types of designs to monitor tire pressure. Some actually measure the air pressure, and some make indirect measurements, such as gauging when the relative size of the tire changes due to lower air pressure. TPMS can be divided into two different types:
The dTPMS or Direct Tire Pressure Monitoring System and the
iTPMS or Indirect Tire Pressure Monitoring System Indirect TPMS do not use physical pressure sensors but measure air pressures by monitoring individual wheel rotational speeds and other signals available outside of the tire itself. First generation indirect tire pressure monitoring systems utilize the effect that an under-inflated tire has a slightly smaller diameter (and hence lower tangential velocity) than a correctly inflated one. These differences are measurable through the wheel speed sensors of ABS/ESC systems.
Direct TPMS employ pressure sensors on each tire, either internal or external. The sensors physically measure the tire pressure in each tire and report it to the vehicle's instrument cluster or a corresponding monitor. Some units also measure and alert temperatures of the tire as well. These systems can identify under-inflation in any combination, be it one tire or all, simultaneously. Although the systems vary in transmitting options, many TPMS products (both OEM and aftermarket solutions) can display real time tire pressures at each location monitored whether the vehicle is moving or parked. There are many different solutions but all of them have to face the problems of limited battery lifetime and exposure to tough environments.
If the sensors are mounted on the outside of the wheel, which is the case for some aftermarket systems, they are in danger of mechanical damage, aggressive fluids and other substances as well as theft. If they are mounted on the inside of the rim, they are no longer easily accessible for service like battery change.
A direct TPMS sensor consists of the following:
Pressure Sensor Radio Frequency Transmitter Low Frequency Receiver Voltage Regulator (for battery management) Monitor
Most originally fitted dTPMS have the sensors mounted on the inside of the rims and the batteries are not exchangeable. With a battery change then meaning that the whole sensor will have to be replaced and the exchange being possible only with the tires dismounted. To save energy and prolong battery life, many dTPMS sensors do not transmit information when not rotating which also keeps the spare tire from being monitored. Tires are specified by the vehicle manufacturer with a recommended inflation pressure, which permits safe operation within the specified load rating and vehicle loading. Most tires are stamped with a maximum pressure rating. For passenger vehicles and light trucks, the tires should be inflated to what the vehicle manufacturer recommends, which is usually located on a decal just inside the driver's door or in the vehicle owners handbook. Many pressure gauges available at fuel stations have been de-calibrated by manhandling and the effect of time, and it is for this reason that vehicle owners should keep a personal pressure gauge with them to validate the correct tire pressure. Tires are not completely impermeable to air, and so lose pressure over time naturally. Some drivers inflate tires with nitrogen, instead of atmospheric air, which is already 78% nitrogen, in an attempt to keep the tires at the proper inflation pressure longer, though the effectiveness of this is debatable.
Most tires are filled with compressed air, which when dry consists of about 78 percent nitrogen, 21 percent oxygen, and 1 percent other gases by volume. Water vapour (humidity) can make up as much as 5 percent of the volume of air under worst-case conditions.
High performance and dynamic drivers often increase the tire pressure to near the maximum pressure as printed on the sidewall. This is done to sacrifice comfort for performance and safety. A tire at higher pressure is more inclined to keep its shape during any encounter, and will thus transmit the forces of the road to the suspension, rather than being damaged itself. It is dangerous to allow tire pressure to drop below the specification recommended. Low pressure increases the amount of tire wall movement resulting from forces.
Furthermore, the tire will absorb more of the irregular forces of normal driving. With this constant bending of the side wall as it absorbs the contours of the road, it heats up the tire wall to possibly dangerous temperatures. Additionally, this flexing degrades the steel wire reinforcement; this often leads to side wall blow-outs.
Tires are specified by the manufacturer with a maximum load rating. Loads exceeding the rating can result in unsafe conditions that can lead to steering instability and even rupture. Standard Load Table
The speed rating denotes the maximum speed at which a tire is designed to be operated. For passenger vehicles these ratings range from 99 to 186 miles per hour (159 to 299 km/h).
The speed symbol is made up of a single letter or an A with one number. It indicates the maximum speed at which the tire can carry a load corresponding to its Load Index Speed Rating
The Treadwear Grade of a tire is the numeric portion of the Uniform Tire Quality Grade (UTQG) Standards that are printed on the sidewall of a tire. These standards were enacted by the National Highway Traffic Safety Administration (NHTSA), which is part of the United States Department of Transportation. Higher treadwear numbers indicate that the tread of a tire, and hence the tire itself, should last longer. The wear on tires that are being tested ("candidate tires") is compared to the wear of Course Monitoring Tires (CMT), which are sold by the NHTSA at its UTQG test facility in Texas. Both types of tires are mounted on vehicles that will be driven in a convoy during the test, thus ensuring that the candidate tires and the CMT tires experience the same road conditions. The convoy, typically one of four or fewer vehicles, will drive 7200 miles on public roads in West Texas. Candidate tire wear will be checked during and after the test, and compared to the wear on the CMT tires from the same convoy.
Tire rotation or rotating tires is the practice of moving automobile wheels and tires from one position on the car, to another, to ensure even tire wear. Tire wear is uneven for any number of reasons. Even tire wear is desirable to maintain consistent performance in the vehicle and to extend the overall life of a set of tires. Turning the vehicle will cause uneven tire wear. Car manufacturers will recommend tire rotation frequency and pattern. Depending on the specifics of the vehicle, tire rotation may be recommended every 8,000 km (5,000 mi). The rotation pattern is typically moving the back wheels to the front, and the front to the back, but crossing them when moving to the back. If the tires are unidirectional, the rotation can only be rotated front to back on the same side of the vehicle to preserve the rotational direction of the tires Tires that are fully worn can be re- manufactured to replace the worn tread. This is known as retreading or recapping, a process of buffing away the worn tread and applying a new tread.
Retreading is economical for truck tires because the cost of replacing the tread is less than the price of a new tire. Retreading passenger tires is less economical because the cost of retreading is high compared to the price of new cheap tires, but favourable compared to high-end brands. Worn tires can be retreaded by two methods, the mold or hot cure method and the pre- cure or cold method. The mold cure method involves the application of raw rubber on the previously buffed and prepared casing, which is later cured in matrices. During the curing period, vulcanization takes place and the raw rubber bonds to the casing, taking the tread shape of the matrix. On the other hand, the pre-cure method involves the application of a ready-made tread band on the buffed and prepared casing, which later is cured in an autoclave so that vulcanization can occur. In most situations, retread tires can be driven under the same conditions and at the same speeds as new tires with no loss in safety or comfort.
The percentage of retread failures should be about the same as for new tire failures, but many drivers, including truckers, are guilty of not maintaining proper air pressure on a regular basis, and, if a tire is abused (overloaded, underinflated, or mismatched to the other tire), then that tire (new or recapped) will fail.