>

SISTEMA FLATPACK 2
Jos Rodas Utani
Jefe de Servicios & Soporte Tcnico
Per, Ecuador y Bolivia

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12.09.2014
Generation 4
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Generation 1
Generation 3
Generation 4
1. Highest Power Density
5W/in
3
SMPS 60/20
SMPS 1000
Flatpack 1800
FP2 1800
10W/in
3
15W/in
3
20W/in
3
25W/in
3
FP2 2000
Flatpack 1500
Saves the customer money by :

- More space for customer equipment and/or batteries
- Thus less cabinets and less footprint in the location
33W/in
3
FP2 3000
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1. Highest Power Density FP2 2KW SHELF
Modular Configuration 48 VDC
167A Maximum Per Shelf
125A Redundant
With four rectifiers installed
Dimensions
17.5 Wide
brackets mount 19, 21 or 23
14.5 Deep
1U 1.75 Height
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1. Highest Power Density FP2 3KW SHELF
Modular Configuration 48 VDC
250A Maximum Per Shelf
187,5A Redundant
With four rectifiers installed
Dimensions
17.5 Wide
brackets mount 19, 21 or 23
17 Deep
1U 1.75 Height
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2. Pequeo y ligero
< 1.9 Kg
- Personal de mantenimiento - especialmente como repuestos
- Logstica - un peso ms ligero, significa menos costos de envo
41.5mm
109 mm
327 mm
Ms fcil para dirigir :
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3. Operacin de los ventiladores
2 Fans Front to back airflow - will work with only one
(Back to front version in design stage)
Evitar las salidas de llamadas de prioridad (fuera de horas normales)
- Da una alta eficacia del rectificador
Ahorros por costos de mantenimiento y operacin por :
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4. Controles digitales
2 controlador digital : Dan mas supervisin y control.
- Dando al operadores una informacin ms en tiempo real del
sistema
- El personal de mantenimiento sabe exactamente qu necesita
hacer con las ayudas.
Ahorro de tiempo y dinero por :
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5. Edge connectors
Edge-connector
technology
- Mdulos intercambiables en caliente.
- Reduce fallas de interconexin.
Ahorra tiempo (y dinero) :
AC Input
Communications
DC Output
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6. Amplio Rango de entrada CA
85V 185 290
650W
0W
Nominal
Input
Red LED Yellow LED Red LED Green LED
1800W
2000W
850W
300
Output Power vs. Input voltage
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6. Large AC input range
Mains derating
0
20
40
60
80
100
120
0 50 100 150 200 250 300 350
Voltage (Vac)
O
u
t
p
u
t

P
o
w
e
r

(
%
)
FP2 48/2000 FP2 48/3000
> Derating below 176Vac (185Vac
on 2kW module)
> 1382W (46%) at 85Vac
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7. Temperatura De-rating
+45
o
2000W
1400W
0W
+75
o
Yellow LED Red LED Green LED
1800W
1200W
Temperatura ambiente (max full carga de salida)
Linear
De-rating Zone
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7. Temperature
De-rating
> Derating above 45
o
C
> 2100W (67%) at 75
o
C
> Delivers 50A at 65
o
C
> Operating down to -40
o
C
Temperature derating
0
20
40
60
80
100
120
0 10 20 30 40 50 60 70 80
Ambient temperature
O
u
t
p
u
t

P
o
w
e
r

(
%
)
FP2 48/2000 FP248/3000
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8. Excelente proteccin en AC/DC
Mains fuse: 2x15 A
(fast) in Live and
Neutral
Varistor across the
lines for transient
protection
Hi -ohmic disconnect
above 290V / 300V AC
(with auto reconnect when in range)
DC Output
Short circuit proof
(constant current)
Single or double fan
blockage/failure
DC output : Blocking Diode
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9. Highly Efficient 2 KW
Max
Efficiency
Zone
2000W rectifier : Efficiency at 230Vac input
90
90,5
91
91,5
92
92,5
93
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Pout(W)
E
f
f
.
(
%
)

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9. Highly Efficient 3 KW
> Efficiency above 93% at 40-80%
load, 92.4% at 100% load
> 10% loss reduction on system
level
> Low load efficiency also
improved
86
87
88
89
90
91
92
93
94
0 10 20 30 40 50 60 70 80 90 100
Load (%)
E
f
f
i
c
i
e
n
c
y

(
%
)
3000W
2000W
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9. Highly Efficient 2 KW HE
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Technical Data 24V 2000 W
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Technical Data 48 V 1800 W
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Technical Data 48 V 2000 W
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Technical Data 48 V 3000 W
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Technical Data 48 V 2000 W HE
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Procedimiento de instalacin
Handle in
locked
position
Hole to release
the
handles spring
mechanism
Handle in
unlocked
position
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Panel Frontal
Dual Fan Cooling RED Alarm LED
YELLOW Warning LED GREEN Power LED
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Panel Frontal
Power
(green)

ON

Rectifier is powered



Flashing

Smartpack controller accessing information on the
rectifier



OFF

Mains are unavailable

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Panel Frontal
Warning
(yellow)

ON

Rectifier is in Derating Mode (reduced output power)
high internal temperature (+65 to 70 C) or
low input voltage (lower than 176VAC) or
single fan failure
The remote Battery Current Limit is activated
AC input voltage is out of range
Rectifier in stand-alone mode (or loss of
communication with the Smartpack controller



Flashing

Rectifier is in Over-voltage Protection Mode



OFF

No abnormal situation is present

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Panel Frontal
Alarm
(red)

ON

Rectifier is in Shut-down Mode due to
low mains (0 85VAC) or
high internal temperature (+75 C or higher) or
high output voltage (higher than 59.5 VDC)
Internal rectifier failure (malfunction)
Fan failure (double fan malfunction)
Low output voltage (0 to 43.5VDC)
CAN bus failure



OFF

No alarm situation is present

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Unidad de Control

> Scaleable y modular, control flexible para la gama entera de
productos Eltek
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Unidad de Control
> Front panel backlit LCD (2x16) and key pad
> USB for PC connection and easy FW uploading
> CAN bus para comunicacion con modulos Eltek
> 6 entradas digitales programables
> 6 relay de salidas configurables
> Latched contactor control
> Monitoreo y test de baterias
> Compensacion de carga por temperatura
> 8 symmetry measurements
> log de eventos(10000) con hora y fecha.
> Windows-based PC communication software

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Pequeo pero de gran alcance
44mm
109 mm
144 mm
< 300g
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Smartpack Vista Frontal
> Top-level alarms scrolls on display when active
Battery, Load, Rectifier, Control System & Mains
> Alarm LED (red) = Major Alarm active
> Warning LED (yellow) = Minor Alarm active
> Power LED (green) = Normal status active
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Panel Trasero
CAN Bus
CAN bus
Part No : 242100.110
(RoHS compliant)

ID based serial
bus communications

Max 8 Smartpack

Max 50 Rectifiers
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Panel Trasero
Monitoreo de Bateras
Monitoreo de Bateras
Part No : 242100.110
(RoHS compliant)
Con 4 : Standard
Con 3 : Extended

Symmetry
measurement

8 strings mid point
or
2 strings 12V block

Sensor de Temp.
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Conectividad
Batera
> CON3 & CON4 Conexiones de bateras
Cable Sensor de
Temperatura
Pin Function
1 Symmetry I/P 1
2 Symmetry I/P 2
3 Symmetry I/P 3
4 Symmetry I/P 4
5 Symmetry I/P 5
6 Symmetry I/P 6
7 Symmetry I/P 7
8 Symmetry I/P 8
9-10 Con 3 : Temp sense 2
Con 4 : Temp sense 1
11 - 14 Con 3 2nd batt current,
batt fuse
Con 4 : Not used
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Conectividad - Batera
> CON3 & CON4 Conexin de batera
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> Symmetry measurement options
Conectividad
Symmetry
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Panel Trasero
Sistema interno
Sistema Interno
Part No : 242100.110
(RoHS compliant)
System
measurements

Unit Power

2xLVD control
(Latched)

Battery fuse fail
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Conectividad Sistema
> CON5 Conexin del sistema
Pin Function
1 Positive Input
2 Negative Input
3 Batt Current +ve
4 Batt Current -ve
5 Batt Fuse +ve
6 Batt Fuse -ve
7 Load Fuse Fail
8 LVD1 Active
9 LVD1 Common
10 LVD2 Active
11 LVD2 Common
System Connection Card. Art 200625
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Conectividad
Sistema
> Sistema de Configuracin de la
tarjeta

JP1
-48v system = 1-2
+24v system = 2-3

JP2
-48v system = Neg
+24v system = Pos

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Panel Trasero
Alarmas I/O
Alarma I/O
Part No : 242100.110
(RoHS compliant)
Con 1 (standard):-
2 + 2 relay input /
output

Con 2 (extended):-
4 + 4 relay input /
output
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Conectividad
Externa y Alarm I/O
> CON1 & CON2 I/O Conexiones
Pin Function
1 - 2 Alarm input 1 ( + / -)
3 4 Alarm input 2 ( + / -)
5 - 7 Alarm output 1 ( NO /C / NC)
8 - 10 Alarm output 2 ( NO /C / NC)
1 - 2 Alarm input 3 ( + / -)
3 - 4 Alarm input 4 ( + / -)
5 - 6 Alarm input 5 ( + / -)
7 - 8 Alarm input 6 ( + / -)
9 - 11 Alarm output 3 ( NO /C / NC)
12 - 14 Alarm output 4 ( NO /C / NC)
15 - 17 Alarm output 5 ( NO /C / NC)
18 - 20 Alarm output 6 ( NO /C / NC)
Alarm Output & Input Card
Art 105954
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RS-232 Opciones
RS-232 mounted
Part No : 242100.111
(RoHS compliant)



Enables connection
of Standalone
Webpower or modem

Rear position :
Replaces extended
Battery symmetry
card




Part No : 242100.112
(RoHS compliant)
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Smartpack
Smartpack Extended RS232
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Panel Trasero
Webpower incluido
Embedded
WebPower
Part No : 242100.113
(RoHS compliant)
Ethernet interface
of remote
monitoring of
Smartpack
Is possible to
tunnel
Powersuite
remotely also.
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Smartpack
Smartpack SNMP/Webpower
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Escalabilidad
Smartpack Master
Smartpack Slave n
System functionality
Voltage input 1
Symmetry inputs 8 (2x4x12V)
Current inputs 2
Temperature inputs 2
General purpose inputs 6
Load fuse input 1
Batt fuse input 2
Relay outputs 6
Contactor control 2+
System functionality
Voltage inputs 2
Symmetry inputs 16 (4x4x12V)
Current inputs 4
Temperature inputs 4
General purpose inputs 12
Load fuse input 2
Batt fuse input 4
Relay outputs 12
Contactor control 4+
System functionality with 8 modules
Voltage inputs 8
Symmetry inputs 64 (16x4x12V)
Current inputs 2x8
Temperature inputs 2x8
General purpose inputs 6x8
Load fuse input 1x8
Batt fuse input 2x8
Relay outputs 6x8
Contactor control 2+x8
Smartpack Slave 1
CAN/Power bus
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Conectividad
Latched Contactors
A latching contactor changes
state only when a reversed
pulse voltage is applied to
the coil.
Protection
Diode
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> Explorer oriented easy to
use PC SW

> USB gives simple access.

> Wide functionality with clear
graphic presentation.
PowerSuite
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Smartpack Front / Power Suite
Content
> Front menu
> Password levels
> Alarm monitor
> AlarmGroups and output (relay) mapping
> Programmable inputs
> Event log
> Operational mode and Critical conditions
> Low Voltage Disconnect (LVD)
> Battery functions
Battery discharge test
Test results
Battery tables
Temp. comp & Charge curr. limitation
Test results
Special monitors
Boost
Symmetry
> Calibration & shunt Scaling
> Rectifier IDs
> Mains measurement
> PowerSuite installation and basic introduction
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Niveles de acceso
> Smartpack/PowerSuite password
4 digit pin-code
> Nivel de usuario
No password
> Novel de Servicio
Password: 0003 (default)
> Nivel de Fabrica
Password:
> Si perdi la contrasea de servicio, enve el numero de serie a
fabrica, para poder enviar PUK-code de retorno.
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Smartpack menu frontal
Option Description
NomVolt Nominal output voltage
BoostVolt Battery boost-charging voltage
LowBatt1 Voltage limit for MinorLow Battery Alarm
LowBatt2 Voltage limit for MajorLow Battery Alarm
HighBatt1 Voltage limit for MinorHigh Battery Alarm
HighBatt2 Voltage limit for MajorHigh Battery Alarm
LVBD Voltage limit for Low Voltage Battery Disconnect (LVBD)
LVLD 1.1 Voltage limit for Low Voltage Load Disconnect (LVLD)
> VoltageInfo - details
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Smartpack menu frontal
> RectifierInfo - details
Option Description
NoOfRects. Number of rectifiers installed in the system.
RectCurrent Rectifier current
RectSerialNumber Rectifier ID and serial number
Rect.PrimaryVolt Rectifier input mains voltage
Rectifier Status Rectifier status
Rectifier Temp Rectifier temperature
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Alarm monitor cont
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Entradas programables
> 6 entradas digitales programables.
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Entradas programables
> Input Monitor
Event is selectable in drop-down-list
- Not all activates a function (yet...)
Description may be changed
> Description and Event text listed in Event log
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Log de Eventos
> Smartpack front: DisplayMessages
> PowerSuite: Event Log
> El Smartpack controlador puede almacenar hasta 1000 eventos
cronolgicos. Cuando el registro esta lleno, se sobre escribe el
ms viejo evento.
> El registro se almacena en EEPROME
Ejemplo
27-09-2005 (Date dd-mm-yyyy)
17:15 (Time hh:mm)
Battery Voltage (Monitor name/Description)
MinorLow: ON (Event status in monitor)
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Desconexin por bajo voltaje (LVD)
> Se toma la accin de desconexin cuando el
sistema est en crtico y:
- El voltaje de la batera esta debajo del limite.
- Delay time ha expirado, si es activo.
> Volver a conectar se toma cuando el sistema NO
es crtico y:
- El voltaje de la batera est sobre lmite.
> Default hysteresis entre reconexin y
desconexin es de 4V

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Funciones de Batera
Test de Descarga
> Smartpack Tiene dos tipos de test batera.
Normal usa la tabla de batera
Simplificado usa el voltaje final y el tiempo a criterio
- Si se alcanza el tiempo de la prueba las bateras son buenas
- Si se alcanza el voltaje final de las bateras primero son malas
> Tres diferentes modos de test son posibles (para ambos tipos)
Manual: Empiezo y parada por una entrada manual
Peridico/Intervalo: Programado por tiempo, fecha y el intervalo de
periodos.

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Funciones de Batera
Resultado del Test
> Hasta 10 diferentes resultados de la prueba de descarga
almacenados en la EEPROM
Empiezo Fecha [mm/dd/yyyy]
Tiempo Final [hh:mm]
Tipo de Test [Manual/Periodic/Automatic]
Tabla de batera
Duracin del Test [m]
Corriente de descarga [Ah]
Voltaje final [V]
Calidad Calculada [%]
Resultado del Test
> Datos Registardos
Corriente de bateria(1 & 2)
Voltaje de bateria
Temperatura(1 & 2)
Voltaje de simetria (8)
> Los Resulatados pueden ser vistos haciendo click en el
icono de batera en la columna del resultado de la prueba
First 10 min and last 10 min logging are done every
minute
In between every
- 10 min (test duration < 300 min)
- 20 min (300 min < test duration < 600 min)
- 40 min (600 min < test duration < 1200 min)

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Funciones de Batera
Tabla de Batera
> Smartpack puede almacenar dos tablas de batera definida por el
usuario con:
Tiempo [min]
Corriente de Bateria 1.9V/cell Voltaje final alto [A]
Corriente de Bateria 1.75V/cell Voltaje final bajo [A]
> NOTE. Muchas tablas de batera pueden ser almacenadas en la
PC y facil de uploaded al Smartpack con PowerSuite
> What is Eltek Std?
Es el promedio de valores no cambiables de los diferentes tipos de
fabricantes de bateras.


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Funciones de Batera
Tabla de Batera
> Configuracin de la tabla de bateras por Powersuite


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Funciones de Batera
Tabla de Batera
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Funciones de Batera
Temp. Comp. & Curr. Lim.
> Compensacion por temperatura
Slope
Ref. temp
Min comp. volt
Max comp. volt

> Limitacin corriente de batera
Dos limitacin configurables (v1.02)
Planta generadora, indicando con una
entrada digital.


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Funciones de Batera
Temp. Comp. & Curr. Lim.
52,5
53
53,5
54
54,5
55
55,5
Temperature T [
o
C]
O
u
t
p
u
t

V
o
l
t
a
g
e

[
V
d
c
]
Min Comp, volt Max Comp, Volt
Slope
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Funciones de Batera
Temp. Comp. & Curr. Lim.
Mains
B
a
t
t
e
r
y

C
u
r
r
e
n
t

(
A
)
Float current
Battery current limit [A] = 0.3*C
10
Mains OK Mains OK, Recharge Mains failure Mains OK
Load current
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Rectifier IDs cont

> Reset number of rectifiers
>
Soluciones de Sistemas
Cuanta potencia usted necesita ?
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1U
Mas densidad de potencia
Up to 8000W per 1PR shelf
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Montaje Flexible
Smartpack mounting options
Smartpack in PR Smartpack in Distribtuion
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Incluye (up to) :
Soluciones Integradas
1U Distribucion + 1 PR
8000W (166A@48V)
Smartpack
2 x 100A Breakers de Bateria
6 x 232A Breakers de Carga
2 x LVD (150A)





Soluciones Integradas 2U
5 kg (exc rectifiers)

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Incluye (up to) :
Soluciones Integradas
4U Distribucion + 1-4 PR
32000W (660A@48V)
Smartpack
6 x 100A Breakers de Bateria*
18 x 263A Breakers de carga*
2 x LVD (up to 600A)
* Verficar en datasheet por otra for otra
configuracion disponible





Solucion Integrada 5 - 8U
8 kg (exc rectifiers)

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Soluciones Integradas
FP2NX-48-9U
power system block
Battery Tray #4
Battery Tray #3
Battery Tray #2
Battery Tray #1
Battery Disconnect #1
Battery Disconnect #2
Battery Disconnect #3
Battery Disconnect #4
23 EIA Seismic
Equipment Rack
7U available
equipment space
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Gabinetes
> 8 - 96 kW en un solo Gabinete

> Max 2000A@48V = 96kW
(CAN bus limitation)

> Tpicamente hasta 4PR por sistema con
bateras.

> Variedad de gabientes disponibles

Example 32 kW
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Solucin Gabinete 96kW
Input 230V/400V 3-phase

FP2 2kW rectifiers

Max Output 48V 2000A

Cabinet dimensions:
600x2000x600mm

2 SmartPacks (Master-Slave)
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12.09.2014
Gracias!!