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Oracle Warehouse Management System
Advanced Task Framework Functional Overview
1-3 Copyright Oracle Corporation, 2003. All rights reserved. Inbound ATF in 11.5.10-Part 1
Overview Description Benefits ATF Framework Conceptual understanding of this feature 1-4 Copyright Oracle Corporation, 2003. All rights reserved. Inbound Advanced Task Framework (ATF)
Powerful and flexible functionality to model inbound material movement in the warehouse Using ATF, multiple operations can be performed on received material prior to final putaway Consolidation of similar items for palletization Consolidation of items going to same destination Deconsolidation of LPN with mixed items Movement of material requiring inspection to Inspection Station Movement of loose material to Packing Station Use of Pick and Drop Locator to perform an n step putaway ATF is relevant for receipts with standard and inspection routings only 1-5 Copyright Oracle Corporation, 2003. All rights reserved. ATF: Benefits
Link material movement to physical layout of warehouse receiving area Material can be monitored and located during the inbound process Facilitate modelling of complex routing for inbound material Flexible and rule based process model
1-6 Copyright Oracle Corporation, 2003. All rights reserved. ATF Framework Warehouse setup for efficient Inbound Logistics Planning of Inbound Material Movement
Receiving Execution and Inbound Material Movement Warehouse Layout Receiving locators
Inbound Material Flow Operation Plan Setup
Inbound Execution Item based putaway One Step Pack/Unpack and Putaway 1-7 Copyright Oracle Corporation, 2003. All rights reserved. ATF: Setup Inbound process document facilitates ATF setup in WMS to address specific requirements of a warehouse Receiving Area Layout Segregate Inventory and Receiving in warehouse Subdivide receiving area into functional zones Subdivide zones into locators and assign locator types Group similar warehouse locators Inbound material flow Route of material in the physical warehouse layout Operations and physical location where they are carried out Items that follow a specific material flow
1-8 Copyright Oracle Corporation, 2003. All rights reserved. ATF: Setup
ATF functionality requires setup and configuration of the following entities: Receiving Locators and zone: Locators and zones indicate where inbound operations are being carried out. Operation Plan: Logical sequence of operations performed on the material after receipt Operation Plan Selection Rules: Rules to select a specific operation plan based on item or transaction attributes Putaway Rules: To select the final storage location for inbound material
1-9 Copyright Oracle Corporation, 2003. All rights reserved. Receiving Area Layout Receiving area layout should mark functional zones and a segregation of receiving and Inventory
P&D Area
Receiving Staging Lanes
Packing Stations
Bulk Storage
Inspection Stations
Broken Pallet Area
Receiving Inventory Consolidation Locations
1-10 Copyright Oracle Corporation, 2003. All rights reserved. Receiving Sub-Inventory Setup Receiving area can be modeled as one or more receiving sub-inventory
P&D Area
Receiving Staging Lanes
Packing Stations
Bulk Storage
Inspection Stations
Broken Pallet Area
Receiving Inventory Consolidation Locations
RCV 1-11 Copyright Oracle Corporation, 2003. All rights reserved. Sub Inventory Setup Select sub-inventory type as Receiving Sub-inventory parameters are automatically defaulted Receiving Location is mandatory New field for type of sub inventory These parameters can not be enabled for receiving sub 1-12 Copyright Oracle Corporation, 2003. All rights reserved. Locators in Receiving
Receiving sub-inventory can be further sub-divided into receiving locators
RCV
PCK1.1.1 PCK1.1.2 PCK1.1.3 STR1.1.2 STR1.1.1 INSP.1.1 INSP.1.2 1-13 Copyright Oracle Corporation, 2003. All rights reserved. Locator Setup Locators of following types can be defined to model business functions Dock Door Staging Lane Packing Station Inspection Station Receiving Locator
1-14 Copyright Oracle Corporation, 2003. All rights reserved. Locators in Receiving Receiving Locators can be defined only for sub- inventory of type Receiving Material in receiving is not On-Hand stock and can not be reserved Locators can be specified while receiving material Material can be received in a Receiving Locator only for PO with standard or inspection routing Locators can be specified only if receiving is done using mobile forms
1-15 Copyright Oracle Corporation, 2003. All rights reserved. Receiving Locator: Dependencies Defining receiving locators is not mandatory for performing mobile receipts User will not be prompted for receiving sub and locators if no receiving sub Inventory has been defined Definition of receiving locators is recommended for using Inbound ATF features Definition of receiving locators is required for using the following features: Monitor physical location of inbound material using Material Workbench or other WMS inquiry Packing of Inbound Material using Packing Workbench
1-16 Copyright Oracle Corporation, 2003. All rights reserved. Zones Setup A Zone is a logical collection of locators sharing some common warehouse attributes Zone provides improved flexibility to define warehouse business rules by segregating logical locations from physical locations Zone may represent a physical area where similar operation takes place e.g. Warehouse area where packing is performed Alternatively zone could be a logical area to define business rules e.g. all floor bins in flow racks One locator can be in multiple zones or one zone can span many locations, sub inventories, even other zones Locators from multiple sub-inventory can belong to a zone Definition of zone is not mandatory for using any 11.5.10 inbound enhancements 1-17 Copyright Oracle Corporation, 2003. All rights reserved. Zones Setup New locators can be added to a zone using filter criteria Locators with common attributes can be grouped as zones e.g. Zone AAPCK consisting of packing stations in receiving 1-18 Copyright Oracle Corporation, 2003. All rights reserved. Operation Plan
Indicates Material Routing: Logical sequence of operations performed on the material after receipt Supported Operations in 11.5.10 are: Load: Load of material for movement Drop: Drop of material to complete a movement Inspect: Inspection of items for PO with inspection routing Crossdock: Crossdock movement of material to outbound lane Multiple operation plans possible in a warehouse A specific operation plan selected using rules engine Load Drop Load Drop PND1.1.1 1-19 Copyright Oracle Corporation, 2003. All rights reserved. Operation Plan and Putaway
Final Putaway Location is always determined using Putaway Rules Intermediate locations are not determined using putaway rules Operation Plan is the Means to an End i.e. movement of material to final putaway location Operation plan selection rules facilitate the selection of the most appropriate Means to an End 1-20 Copyright Oracle Corporation, 2003. All rights reserved. Operation Plan and Final Storage Location Sometimes the final storage location is dependent on the results of another operation in the operation plan Packing of cartons to form Pallet Inspection results in Accepted or Rejected material ATF allows termination of operation plans at such operations Possible to do a mid-course (re)determination of final location and operation plan Load Drop Inspect Load Drop IN1.1.1 Load Drop 1-21 Copyright Oracle Corporation, 2003. All rights reserved. Operation Plan and Material Grouping
Operation plan also controls material grouping in a locator and LPN during intermediate moves Possible to consolidate material in a locator and/or LPN based one the following attributes: Same Destination Same Operation Same Sub-Inventory Similar Item Examples of Material Grouping Items going to the same final putaway location are consolidated in a P&D locator. A forklift performs the final putaway. Item requiring inspection is dropped at the first available inspection station Items from a mixed LPN are deconsolidated into individual LPNs containing the same item 1-22 Copyright Oracle Corporation, 2003. All rights reserved. Inbound ATF in 11.5.10 To Be Continued in Part 2 ATF Setup ATF Example Execution