Metal Forming & Machining

(MF F313)
BITS Pilani
Pilani Campus

K S SANGWAN

BITS Pilani
Pilani Campus

Introduction

Outline
Course Handout

BITS Pilani, Pilani Campus

Scope and Objective of the

Course
This course is designed to enrich theoretical, analytical as
well as practical knowledge about common metal
forming and machining techniques used in
manufacturing. Non-traditional machining and
processing of plastics are also covered in the present
course.

BITS Pilani, Pilani Campus

Books
Please follow the class notes and I will let you know about
the reference(s) used to prepare each slide.
1. Amitabha Ghosh and Asok Kumar Mallik,
Manufacturing Science, Affiliated East-West Press,
New Delhi, 1985
2. Serope Kalpakjian and Steven R. Schmid,
Manufactuirng Engineering and Technology, Pearson
Education (Low Cost Indian Edition), 4/e, 2001, New
Delhi
3. Roy A. Lindberg, Processes and Materials of
Manufacture, PHI, New Delhi, 2004

BITS Pilani, Pilani Campus

Introduction
Manufacturing properties of materials,
Control of manufacturing properties of materials

BITS Pilani, Pilani Campus

Metal Forming
Failure theory and yield conditions
Analysis and processes of Rolling, Forging, Wire & Tube
drawing
Analysis and processes of deep drawing, bending,
extrusion, sheet metal working

BITS Pilani, Pilani Campus

Metal Machining
Introduction to machining
Cutting tool geometry
Mechanism of chip formation
Heat generation in metal cutting and cutting fluid
Tool life and machinability
Machining operations: Shaping and planing, Turning and
boring, Drilling, Milling, Multipoint machining
Surface integrity
Economics of machining

BITS Pilani, Pilani Campus

Non-traditional machining
Abrasive Jet Machining
Ultrasonic Machining
Electrochemical Machining
Electric Discharge Machining
Electron Beam Machining
Laser Beam Machining
Plasma Arc Machining

BITS Pilani, Pilani Campus

Processing of plastics
Types of plastic, their processing and economics

BITS Pilani, Pilani Campus

Evaluation Scheme
Components

Duration

Mid Semester
Test
Quiz

90 min.

Lab Experiments
Comprehensive
Examination

3 hrs.

Weightage
(%)
30

Open Book

Closed Book

25

Viva Voce

40

Closed Book

Remarks

BITS Pilani, Pilani Campus

Primary Manufacturing
Processes
Casting
Forming
Machining
Joining

BITS Pilani, Pilani Campus

Classification of
Manufacturing Processes
Liquids

Casting

Disposable Mould

Plastic Moulding

Permanent Mould

Solids

Sheet

Press Work

Machining

Bar

Forming

Powder

Machining

Sintering

BITS Pilani, Pilani Campus

Thanks

BITS Pilani, Pilani Campus