10 Chapter 5 Gear Trains Tabular Method

Example 5
In a reduction gear
shown
in
Figure,
there is an epicyclic
train consisting of a
sun wheel A on the
input shaft, a planet
wheel B carried on an
arm K on the output
shaft and an annular
gear C.
Dr.T.V.Govindaraju,SSEC
H
C
B
Input Shaft
D
A
a 100 N-m
Output
Shaft
z
E
Example 5
The latter can be held
fixed, or can be
connected directly to
the input shaft through
the spur gear drive
DEFGH.
Find the speed ratio
from input to output
for the two cases (i)
with EFG engaged.
H
C
B
Input Shaft
D
A
a 100 N-m
Output
Shaft
z
E
Example 5
For case (ii) determine
also
the
torque
transmitted between A
and D and between F &
G, based on an input
torque of 100 N-m. Take
module = 2 for all teeth.
H
C
B
Input Shaft
D
A
a 100 N-m
Output
Shaft
z
E
Example 5
H
C
Number of teeth on
A = D = F = G = 40
B
Input Shaft
D
A
Number of teeth on
C = 80; H = 100;
E = 30; B = 20.
a 100 N-m
Output
Shaft
z
E
Example 5-Continued
H
Solution:
The train EFG is not
part of the epicyclic
train and must be
therefore be treated
separately.
C
B
Input Shaft
D
A
Z
z
Output
Shaft
a 100 N-m
E
Consider, train Z, K, H,
C, B, A and D
F
Example 5-Continued
Elements
Operation
Z
K is fixed & C is
given +1 revolution
Compound
Compound
Gear wheel
Gear wheel
A
C
D (40)
H (100)
(40)
(80)
80
20
2
20
40
+1
H
C
B
Input Shaft
D
A
a 100 N-m
Z
z
Output
Shaft
Example 5-Continued
Elements
Operation
Z
K is fixed & C is
given +1 revolution
Multiply by m
(A rotates through m
revolution)
Compound
Compound
Gear wheel
Gear wheel
A
C
D (40)
H (100)
(40)
(80)
80
20
2
20
40
+1
-2 m
+m
Example 5-Continued
Elements
Operation
Z
K is fixed & C is
given +1 revolution
Multiply by m
revolution)
Add n revolutions to
all elements
Compound
Compound
Gear wheel
Gear wheel
A
C
D (40)
H (100)
(40)
(80)
80
20
2
20
40
+1
-2 m
+m
n-2m
m+n
8
Example 5-Continued
H
C
(i) When C is fixed:

B
m + n = 0;
Input Shaft
n =-m
a 100 N-m
D
A
Output
Shaft
z
E
N D n 2m 3n
3
NZ
n
n
Example 5-Continued
(ii) When train EFG is engaged:
H
C
Number of teeth on A = F =D = G = 40
Number of teeth on C = 80;
H = 100; E = 30; B = 20.
ND
tH tF

NH
tG t D
100 40
2.5
40 40
Input
Shaft
B
K
D
A
Output
Shaft
Z
10
Example 5-Continued
Elements
Operation
Z
K is fixed & C is
given +1 revolution
Multiply by m
revolution)
Add n revolutions to
all elements
Compound
Compound
Gear wheel
Gear wheel
A
C
D (40)
H (100)
(40)
(80)
80 20

2
20 40
+1
-2 m
+m
n-2m
m+n
11
Example 5-Continued
ND
n 2m
2 .5
NH
nm
2.5 n 2.5 m n 2m
3.5 n 0.5 m
m 7n
12
Example 5-Continued
ND
n 2m
15
NZ
n
Input torque on A and D:
= 100 N-m
H
C
B
Input Shaft
T z = 1500 N-m
A
Z
z
Output Shaft
a 100 N-m
Resisting torque on Z:
TZ = 100 15
= 1500 N-m
- in the opposite direction

of rotation
13
Example 5-Continued
H
C
Force on the axis B:
TZ 2
FB
DA DB
1500 2
m t A t B
1500 2
2 40 20103
B
Input Shaft
T z = 1500 N-m
A
Z
z
Output Shaft
a 100 N-m
E
25000 N
14
Example 5-Continued
Let TC = Torque
exerted on C and G;
TC
FC
N
80 10 3
Force between the

teeth C and B =
TC 2 TC 2
FC
DC
m tC
TC 2
2 80103
TZ
TZ
25000N
C80
A/D
G/F
TC
N
3
80 10
15
Example 5-Continued
H
TC
FC
N
80 10 3
TC
N
80 10 3
Since
no
angular
acceleration of B, the
force between the
teeth on A and B is
also
TZ
25000N
C
TZ
A/D
G/F
TC
N
3
80 10
16
Example 5-Continued
FC
TC
N
80 10 3
TC
N
80 10 3
both these forces being

opposite to FB:
for equilibrium of B;
TC
2
25000
3
80 10
TC 1000 N m
H
TZ
25000N
C
TZ
A/D
G/F
17
Example 5-Continued
H100
TC
FC
N
3
80 10
Torque on A:
TC DB TA DA
TC
N
3
80 10
TZ
B20
25000N
C
TZ
1000 m t B TA m t A
1000 2 20 TA 2 40
40
TA 1000
80
500 N m
A40/D
G40/F
(D = m x t)
18
Example 5-Continued
Torque applied by
G to H;
H100
TC
FC
N
3
80 10
DG
TC
DH
80
TC
200
80
1000
200
400 N m
TC
N
3
80 10
TZ
B20
25000N
C
TZ
A40/D
G40/F
(D = m x t)
19
Example 5-Algebraic Method
H
C
Consider, train Z, K,
H, C, B, A and D
B
Input
Shaft
When C is fixed:
tC
tC
tB
Train value
tB
tA
tA
also
N L N Arm N D N Z
TV
N F N Arm N C N Z
tC N D N Z

t A NC N Z
D
A
Z
z
Output
Shaft
20
Example 5-Algebraic Method
80 N D N Z
40 N C N Z
ND NZ
2
0 NZ
H
C
B
Input
Shaft
D
A
Z
z
Output
Shaft
2NZ N D NZ
ND
3
NZ
21
Example 5-Continued
(ii) When train EFG is engaged:
H
C
Number of teeth on A = F =D = G = 40
Number of teeth on C = 80;
H = 100; E = 30; B = 20.
ND
tH tF

NH
tG t D
100 40
2.5
40 40
Input
Shaft
B
K
D
A
Output
Shaft
Z
End of 5
22
Example 6
Figure
shows
a
compound epicyclic gear
train, gears S1 and S2
being rigidly attached to
the shaft Q. If the shaft P
rotates at 1000 rpm
clockwise, while the
annular A2 is driven in
counter
clockwise
direction at 500 rpm,
determine the speed and
direction of rotation of
shaft Q.
A2
P2
A1
P1
Q
S2
S1
23
Example 6
A2
The number of teeth

in the wheels are S1
= 24; S2 = 40; A1 =
100; A2 = 120.
P2
A1
P1
Q
S2
S1
24
Example 6-Continued
Solution: Consider the gear train P, P1, A1 and S1:
Operation
Arm P is fixed &

wheel A1 is given
+1 revolution
A1
Arm
A1
P
(100)
+1
S1 (24)
100 tP1

tP1
24
Multiply by m
(A1 rotates through
m revolution)
+m
Add n revolutions
to all elements
n+ m
P1
25
6
25
m
6
25
n
m
6
S1
25
Example 6-Continued
If A1 is fixed: n+ m=0;
gives n = - m
NP
n
25
N S1 n 6 m
NP
n
1
6
N S 1 n 256 n 316
31
A1
P1
S1
6
NP
N S1
31
26
Example 6-Continued
OR;
Operation
Arm P is fixed &

wheel A1 is given -1 revolution
Arm
A1
P
(100)
-1
A1
S1 (24)
A1
P1

P1
S1
A1
S1
100 25
24 6
Add +1 revolutions
to all elements
P1
S1
25
31
1
6
6
27
Example 6-Continued
A2
Now consider whole gear train:
P2
A1
P1
Q
S2
S1
28
Example 6-Continued
Operation
A1 is fixed &
wheel A2 is given
+1 revolution
A1
(100)
A2
(120)
+1
S1 (24), S2 (40) and Q
Arm P
120 P2
6
18
3 3
P2
40
31
31
A2
P2
A1
P1
P
Q
S2
S1
29
Example 6-Continued
Operation
A1 is fixed &
wheel A2 is given
+1 revolution
Multiply by m
(A1 rotates through
m revolution)
A1
(100)
A2
(120)
+1
+m
S1 (24), S2 (40) and Q
Arm P
120 P2
6
18
3 3
P2
40
31
31
3m
18
m
31
30
Example 6-Continued
Operation
A1 is fixed &
wheel A2 is given
+1 revolution
A1
(100)
A2
(120)
+1
Multiply by m
(A1 rotates through
m revolution)
+m
Add n revolutions
to all elements
n+ m
S1 (24), S2 (40) and Q
Arm P
120 P2
6
18
3 3
P2
40
31
31
3m
n 3m
18
m
31
18
n m
31
31
Example 6-Continued
When P makes 1000 rpm:
18
n m = 1000
31
(1)
and A2 makes 500 rpm: n+ m = -500
(2)
18
m 1000
from (1) and (2): 500 m
31
31 1000 500 31
and
49 m
m 949 rpm
n 949 500 449 rpm
NQ = n 3 m = 449 (3 -949) = 3296 rpm

32
Example 7
The gear train shown in
figure is used in an
indexing mechanism of
a milling machine. The
drive is from gear
wheels A and B to the
bevel gear wheel D
through the gear train.
The following table
gives the number of
teeth on each gear.
D
A
Arm
B
H
G
E
F
33
Example 7-Continued
D
A
Gear
Number
of teeth
72 72 60 30 28 24
Diametral
pitch in 08 08 12 12 08 08
mm
Arm
B
H
G
E
F
34
Example 7-Continued
How many revolutions does D makes for one revolution of
A under the following situations:
(i)
If A and B are having the same speed and same

direction
(ii) If A and B are having the same speed and opposite

direction
(iii) If A is making 72 rpm and B is at rest
(iv) If A is making 72 rpm and B 36 rpm in the same

direction
35
Example 7-Continued
Solution: Gear D is external
to the epicyclic train and thus
C and D constitute an simple
gear train.
D
A
Arm
B
H
G
E
F
36
Example 7-Continued
Operation
Arm or C is
fixed & wheel
A is given +1
revolution
Arm
E (28)
C (60)
-1
F (24)
A (72)
28
7

24
6
B (72) G (28)
+1
-1
+1
H (24)
28 7
24 6
D
A
Arm
B
H
G
E
F
37
Example 7-Continued
Operation
Arm or C is
fixed & wheel
A is given +1
revolution
Multiply by m
(A rotates
through m
revolution)
Arm
E (28)
C (60)
-1
F (24)
28
7

24
6
-m
7
m
6
A (72)
+1
+m
B (72) G (28)
-1
-m
H (24)
+1
28 7
24 6
+m
7
m
6
38
Example 7-Continued
Operation
Arm or C is
fixed & wheel
A is given +1
revolution
Multiply by m
(A rotates
through m
revolution)
Add n
revolutions to
all elements
Arm
E (28)
C (60)
-1
F (24)
28
7

24
6
-m
7
m
6
A (72)
+1
+m
B (72) G (28)
-1
-m
H (24)
+1
28 7
24 6
+m
7
m
6
7
7
n - m n m n + m n - m n + m n m
6
6
39
Example 7-Continued
For one revolution of A:
n+m=1
(1)
For A and B for same speed and direction:
n+m = nm
(2)
From (1) and (2): n = 1 and m = 0
If C or arm makes one revolution, then revolution

made by D is given by:
N D T C 60
2
NC
TD 30
N D 2 NC
40
Example 7-Continued
(ii) A and B same speed, opposite direction:
(n + m) = - (n m)
(3)
n = 0; m = 1
When C is fixed and A makes one revolution, D does
not make any revolution.
(iii)
A is making 72 rpm:
B at rest
(n m) = 0
(n + m) = 72
n = m = 36 rpm
60
72 rpm
C makes 36 rpm and D makes: 36
30
41
Example 7-Continued
(iv) A is making 72 rpm and B making 36 rpm
(n + m) = 72 rpm
(n + (n m)) = 72;
and
(n m) = 36 rpm
n = 54
60
D makes: 54
108 rpm
30
42

10 Chapter 5 Gear Trains Tabular Method

Diunggah oleh

Informasi Dokumen

Deskripsi Asli:

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

10 Chapter 5 Gear Trains Tabular Method

Diunggah oleh

Hak Cipta:

Format Tersedia

Example 5

(i) When C is fixed:

- in the opposite direction

Force on the axis B:

Force between the

both these forces being

Example 5-Algebraic Method

Example 5-Algebraic Method

The number of teeth

Arm P is fixed &

Arm P is fixed &

Now consider whole gear train:

S1 (24), S2 (40) and Q

S1 (24), S2 (40) and Q

S1 (24), S2 (40) and Q

and A2 makes 500 rpm: n+ m = -500

NQ = n 3 m = 449 (3 -949) = 3296 rpm

If A and B are having the same speed and same

(ii) If A and B are having the same speed and opposite

(iv) If A is making 72 rpm and B 36 rpm in the same

If C or arm makes one revolution, then revolution

Anda mungkin juga menyukai