of Towers based on
1)No. of Circuits
a. Single circuits towers
b. DC/SC towers
c. DC towers
d. MC towers
2)AOD
a)
Suspension/Tangent towers
<2
b)
c)
15 -30
d)
30 -60
e)
>60
f)
Transposition towers(4Xarms)
g)
h)
i)
Mono poles
2 -15
132 KV
SC
DC/SC
(B/B)
P/D(4.2) K(8)
0 (1.3)
R(7.15)
L(8.7)
30 (1.31)
C&D
S(7.75)
M(11.5) 60
(3.174)
Bot Xarm
Bot Xarm
12.283
12.35
12.3
Ht
ht
Total Height
Total
27.381
38.46
27.1
height
MC
(B/B)
NB (B/B)
220 KV
L&T
TSP
M/C
NB
AV/AS
BS
30
CS(8)
Z(17)
60 (3.3)
D(11)
BotXarm Ht
16.85
19.085
17.45
11.79
Total Ht
33.5
38.035
51.4
29
Special towers
NB
MCNB(220KV)
MCNB(132KV)
120m
250m
300m
60
0, 30 & 60 Deg
0, 30 & 60
2.2
5.4
3.936
14
13.1
12.15
Mono pole
180m
0, 30 & 60
Bot Xarm Ht
15.8
JC
For river crossing suspension towers only
Height(m)
Base width
Bot
(B/B) (m)
Xram(m)
Wt. (MT)
Full JC
88.2
12.38
69
32.5
Trunk
72.15
10.4
52.5
28.9
JC
Tower extensions:
+3m
+6m
+9m
+12m
+18m
+25m
+30m
Generally extensions are added to the tower at Bottom section .
Cage Extension is added at cage for dead end towers, the extension
Will be of 3m & 5m
SPANS:
Erection
a) Setting of stubs:
Template
Probe setting
B/B & diagonal at Template top
B/B & diagonal at stub top Ram bus shape
Stub cleats with B&N 2 each
Extra cleats to avoid failure of foundation due
to tower falling.
Threads to bisect
LP&AP
Template height at centre point & joining of 2
threads
Helicopter method :In this method the tower is erected in section. Bottom
section is first lifted on to the stub and then the
upper section is lifted and bolted to first section and
approach is impossible.
1 2 3 4 5 6 7 8
1.
2.
3.
4.
5.
6.
7.
8.
Galvanization :
Tightening of B&N
The bolts & nuts are used to join the tower parts
The bolts are of 16mm diameter and 20mm diameter
The length of bolts are various from 35mm to 80mm multiple
of 5mm
17.5mm/21.5mm dia hole is provided on tower part for
fixing bolt & nut
Spring washers - 16 x 3.5 mm- to tighten the bolt&nut
Flat washers 4, 5, 6, 8, 10,20 and 25mm to fill up gaps
Tower verticality :-
1 in 360
- 150
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
viii)
ix)
x)
CROW BARS
TOWER ERECTION
i)
ii)
iii)
iv)
vi)
vii)
viii)
ix)
xi)
xii)
xiii)
xiv)
xv)
xvi)
LINE MATERIALS
1.Conductors
Conductor
Amps
Kg/KM
AL59
INVAR
Panther
489
974
734 Amp.
Double
Panther
30+7/3.00
Zebra
737
1621
930 Amp.
Double
Zebra
54+7/3.18
Moose
840
1998
54+7/3.53
AAAC- Less wt., more sag, & more current carrying capacity
ACSR- More wt., less sag, & less current carrying capacity
I. Total No. of wires = 3N(N+1)+1 ; Where N= No. of layers
Layer
Centre
1st
2nd
3rd
6
12
18
7
19
37
18 wires
10 12
12 wires
12 -14
6 wires
13 -18
2.Earth wire:
Shielding angle 10 30
7/3.66
Weight /KM
7/3.15
575
3. Insulators:
428 Kg/KM
Voltage Suspension
Angle
132KV
9Nos
10Nos
220KV
13Nos
14Nos
400KV
23Nos
24Nos
Insulator hoisting
Suspension insulators shall be used upto deviations of 2 degrees
on all tangent type towers on the line and strain insulators on all
angle type towers.
For ensuring insulation co-ordination the suspension or tension
strings on approach and terminal towers near the station ends upto
a length of 1.5 Km shall be provided with adjustable arcing horns on
tower side and fixed arcing horns on line side, keeping the arcing
gap as may be stipulated by the Engineer at site.
Insulator strings shall be assembled on the ground. These shall be
cleaned and examined before hoisting. All accessories shall be
properly fitted.
Those having glazing defects exceeding half centimeter square
shall not be used.
WRONG METHOD
CORRECT METHODS
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
STRINGING
a)Paving out of conductor
b)Rough sag
c)Final tension / stringing
METHOD
2KM
Zebra
1KM
Moose
1KM
Earth wire
2KM
4. Make up the end of conductor to the cut point tower with STH/D
5. Follow the same procedure for balance conductors and
earth wire
Rough sag
T&P required:Rough sag leads
Steel ropes 10mm, 12mm, 15mm and 16mm
Come along clamp (7 bolts)
Slings (20mm)
4 Sheave pulley
2 Sheave pulley
Single Sheave pulley
Manila ropes 12mm, 16mm, 18mm and 20mm
Single and double end socks
Turn buckle
D shakles 20 mm
Dead man 1to 1.2 m
6. Binoculars
7. Tractor / Tension puller
DETAIL A
STEEL ROPE OF 20MM DIA
1100MM
150MM
300MM
100MM
DETAIL A
STEEL ROPE OF 20MM DIA
1100MM
150MM
300MM
100MM
SUSPENSION TOWER
TENSION TOWER
SUSPENSION TOWER
40m Approx.
DETAIL B
300MM
100MM
300MM
100MM
DETAIL C
HOOK
HOOK
HOOK
STEEL ROPE
STEEL ROPE
BACK FILLED
EARTH
BACK FILLED
EARTH
RAIL PIECE
RAIL PIECE
IMPROPER
GUYING
ARRANGEMENT
PROPER
GUYING
ARRANGEMENT
PROPER
GUYING
ARRANGEMENT
i)
BACK TENSION OF BOTH THE TENSION TOWERS OF SAG SECTION IS MOST IMPORTANT.
PROVIDE BACK TENSION BY PAID OUT CONDUCTOR OF THE NEXT ADJACENT SECTION
OF BOTH TENSION TOWERS.
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
xviii)
xix)
ANY CHANGES IN THE SECTION, SPAN MADE DURING THE CONSTRUCTION THE SAG
TENSION CHART SHOULD BE GOT CORRECTED.
THE PERSON IN-CHARGE OF FINAL SAGGING SHOULD HAVE COPIES OF FINAL PROFILES,
SAG TENSION CHART, FINAL TOWER SCHEDULE, SAG TEMPLATE, PROPER RECORDING
REGISTER, FORMATS, ALL DRAWINGS OF HARDWARE AND ACCESSORIES.
TWO THERMOMETERS SHOULD BE CLAMPED ON THE TOWER IN ADVANCE ON THE SAG
SPAN.
TEMPERATURE SHOULD BE CONSTANTLY MONITORED.
NECESSARY CORRECTION OF SAG BOARD SHOULD BE DONE BEFORE FINAL MARKING OF
CONDUCTOR.
ADEQUATE AND PROPER COMMUNICATION SHOULD BE AVAILABLE AT ALL POINTS
CONTROLLING SAG AND BACK TENSION POINT.
xi)
xii)
xiii)
xiv)
xv)
xvi)
xvii)
xviii)
i)
ii)
iii)
iv)
v)
vi)
vii)
viii)
ix)
x)
xi)
THE CENTRE MARK OF THE RODS SHOULD BE LOCATED AT THE CENTRE MARK
OF THE CONDUCTOR SUPPORT.
xii)
FIX SUSPENSION STRING OVER ARMOUR ROD THEN RELEASE THE LOAD.
xiii)
xiv)
xv)
i)
ii)
ALLOW THE FINALLY SAGGED CONDUCTOR FOR 48HRS TO TAKE CARE THE
CREEPAGE OR MINOR SAG ERROR DUE TO MOVEMENT OF AERIAL ROLLER.
LIFTING DEVICE SHOULD BE FIXED IN SUCH A MANNER SO THAT LIFTING LOAD
IS TRANSFERRED TO TOWER BODY.
iii)
iv)
v)
vi)
vii)
MATCH THE CENTRE OF THE ARMOUR ROD WITH CENTRE MARK OF THE
SUSPENSION POINT.
FIX VIBRATION DAMPERS OR SPACER DAMPER IMMEDIATELY SINCE THE
CONDUCTOR AT FULL LOAD / CRITICAL TENSION.
i)
ii)
iii)
iv)
v)
AS
GIVEN
IN
THE
Conductor
Location No.
Earth wire
Type of tower
Chimney
Number plates
Coping
Danger boards
Phase plates
HR weld
Insulators
Protection wall
Arcing horns
Ground clearance
Tree clearance
Jumpers
Other remarks
Vibration Dampers