Schmidt & Danielsen a/s

Establisedin1964mainlyasaservicecompanyintherefractorybusinesswithout
technicalsupport.
In1985SrenDanielsentookoveranddevelopedthecompanysothatwe,inthe
last25yearshaveworkedasacompleterefractorybuisness(Technicdesign,
trade,andprof.executionofnewordersanddoingmaintanance).Mainlybased
ondanishcustomersbutalsocarryingoutjobsinholeEuropa
Fornearly50yearsHasleRefractorieshasbeendeliveredRefractorybricks,
castable,mortarsetc.toSchmidt&Danielsen

Thisiswhatweare:
S&Disafamilyownedcompany.Wehave5technical-,2adm.-,2prod.and10-20installationpeobleemployed.Annualturnoverhasbeenround4mill
/yearoverthelast5yearsperiod.

Thisiswhatwedo:
Makesrefractorysollutionmainlyinwaste-andbiomassboilers,butalsoindustri
andcremationovens.

Why refractory in furnace and boilers

Itwasbackin1964,wherewestarted,withoutdiscussiontopreventheatfrom
furnacesandboilerstocomeoutinthefree.
Soitisalsotodayinmanyplants.Cement,Petrochemical,etc.
Inthebigplantswheretheymakeselectricityanddistrictheatoutafwaste,ithas
changeoverthelast15years.Todaysplantsalmostcanfunctionwithout
refractory.BaresteamboilertubeswithorwithoutInconelcladingcandoit-but,
Howevertomakesurethatthefurnaceandboilersrunsinaproperwaywithout
polutingthesuroundings,thegascomingoutoftheflamesshallbekeptabove
850dg.Cfor2sec.afterthelastsecundairyairputin.
Thisrulegoesforeverytypeofplantmakingenergyoutofwaste,biomasetc.

Haslematerialstogetherwithourtechnologycandoit
HasleRefractoriesbigrangeoflowcementcastableshasexcelentproperties.
Theyhavegoodalkaliresistence,haveexcelentstrength,lowporosityandare
quitegoodworkingwith.

Thisiswhatwedo:
Thenextslidesshowssomecaseswherewehavetakenthatbenefitandputit
intoprojects.

WasteincineratorTAS,Kolding.
CountryDenmark
Industry
Wasteincinerator
Plantname:TAS,Kolding-furnace5
Mainequipmentsupplier:B&WVlund
Productioncapacity:app.12twaste/hour
Numberofproductionlines:2
Runfactor0,95
Installationmaterials
D39A,D59A,D66,D1700A
Sidewallsandroofabovethegrate 50mmthicknessvibratedin
shuttering.Fixedwith65
anchors/m2.

Schmidt & Danielsen a/s

Tas-ovn5

WasteincineratorIndaver,CountyMeath,Ireland.
CountryIreland
Industry
Wasteincinerator
Plantname:Indaver,CountyMeath
Mainequipmentsupplier:B&WVlundA/S
Productioncapacity:app.25twaste/hour
Elektricityonly
Numberofproductionlines:1
Runfactor0,95
Installationmaterials D39A,D59A,D66,D65TA
Mainfigures 220m2tubewallwith50mm
thickliningcastinD65TA

Schmidt & Danielsen a/s

IrishMeath

Biomassfurnaceforsmallerenergiplantstodistrictheating.
CountryDenmarkandeurope
Industry
Biomassfordistrictheating
Plantname:Several
Mainequipmentsupplier:JustsenEnergi,rhus
Productioncapacity:5-20MWplants
Boilertype
Lowpressure120dg.C
Installationmaterials
D59Aprecast
Mainfigures
10-20m2areawithtiles
precastarch1,53,7
mspan

Schmidt & Danielsen a/s

Justsen-Kibk

Biomassfurnaceforlargerenergiplants
CountryFranceandItaly
Industry
Biomassforelectricityand
heatingupfactories.
Plantname:Cofely,FranceZignago,
Italy
Mainequipmentsupplier:AalborgEnergiTechnikAET
Productioncapacity:55MWplants
Boilertype
Steamtubeboiler
Installationmaterials D59Aprecast
Mainfigures 50m2splitareawithtiles

Schmidt & Danielsen a/s

AETFrankrig

Biomassfurnaceforburninggardenwasteandotherbadbiomass.
CountryDenmark
Industry
Biomassfordistrictheating
Plantname:Bogense
Mainequipmentsupplier:DallEnergy
Productioncapacity:10MWplants
Boilertype
Uncooledfurnace
Installationmaterials
D59A
Mainfigures
40tonofD59Acastedontop
gunnedbackupinsulation

Schmidt & Danielsen a/s

Weiss-Bogense

Howtomakefunctionalmaintanenceandserviceatrefractory
Makegoodsolutionatstart.Goodmaterials,goodanchoring,correct
expansionsetc
Byeverystopmakesurethatexpansionjointsareingoodshapeand
notfilledwithslag.Putinnewexpansionmaterials.
Byeveryinspectionmakenotesonthedrawingifanyrepairshasbeen
madeandmakeaforcastfornextrevision,soitcouldbeprepared.
Itsagoodthingtohaveaschedulegoing510yearsinthefuture
sotheplantownercanhaveitinhisbudget.

Schmidt & Danielsen a/s

Tas-ovn5.Revisioner.

CanHasleRefractoriesLCCmaterialsbeengivenalongerlifetime?
Withgoodandplanedserviceyes.
Withgoodandcarefulloperationoftheplant.Avoidhighpeaks,avoid
meltedslag.
Pre-protectionofalininghasbeentriedbefore.Latelytesthavebeen
carriedouttomakeLCCconstructionmoregasteight,
Afterdryingoutthematerialsto110dgthesurfaceiscuredbysprayingthematerial
onthesurface.Itpenetrateandfilloutallsmallerholesandchracks
Afterheatingitupagainthesurfaceisgivena2layercoating.
Thiscanbedonetheyearaftenwhentheplantisoutofoperation.

IthasbeentestetbytheDanishmanufacturecompanyataplantin
sweden.Wehavecuredtilesfor1oftheAETplantsandthecostumerhave
orderedthesamecuringfornextdelivery.Theyareverysatisfiedwiththe
tilescomparedwithtileswitoutcoating.