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Pre-Commissioning tests for

SEC Transmission Electrical


equipments
AECC

Installation guide
The Installation guide has been made
according to SEC and IEC international
Standards.
The Presentation guides the Electrical
Engineers who have to inspect or
maintain the electrical installations
according to SEC standards on the Site.
AECC

As a general practice, all equipments must


be tested in the factory before delivery to
the site.
Why we have to do pre-commissioning tests?
Actually the pre-commissioning testing at
site is done to prove that:

No equipment was subjected to any damage


during transportation.
All equipment have been installed correctly.
All equipment is working in coordination with
the other equipment.
All protection schemes are working according
to specifications.
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All equipments have been installed properly


according to SEC standards.
The installation is safe to put into service.

Purpose:

To provide guide lines to the witnessing engineer


to organize work at site during precommissioning tests.

To provide minimum tests on the equipment by


the Contractor.
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Procedure:
The procedure for the installation is divided
into two parts

Organizing the work at site, during and after precommissioning tests.


Mechanical checks, inspections and electrical
tests to be performed on the equipment before
commissioning the equipment into service.

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Organization of the work site for precommissioning


The main purpose of this procedure is to make
sure for the contractor how to apply and perform
the pre-commissioning tests ensuring that
The project is ready for the test.
The contractor is fully equipped from all aspects
to start the pre-commissioning tests on site.
The time for witnessing the pre-commissioning
tests is at minimum duration with high quality
performance.

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Project Management Responsibility


Project management shall confirm the readiness
of Contractor in all aspects and a Joint Inspection
shall be conducted with commissioning personnel
and Contractor after written confirmation is
received from the Project Management.
There are some points to be conducted by the
Project management, given below
Confirmation letter
Joint inspection (Contractors personnel)

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Witnessing Commencement
After confirmation, the witnessing can begin
in two weeks with the following points.
Commissioning File
Site instructions/record and project punch
list/Snag rectifications
Sequence of Events (Includes every sheet
regarding to work for SEC)

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Joint Site Visit Checklist

Commissioning Services Department


Contract No.
Project Title /
Substation Number

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S.N

Requirements before starting of


SEC witnessing

Site Conditions
a. Testing area is free from all construction
activities
b. Adequate cleanliness and housekeeping.
c. There is no safety hazard in the testing
area and its vicinity.
d. Stable power supply is available for testing
purpose.
e. Adequate cooling/heating arrangement as
the case may be, is
available in the control room
f. Required facilities for commissioning
g. Completion of major civil works including
grounding
h. Completion testing grounding network.
I. Availability for emergency equipment's
j. All main equipments and devices
k. Minuets of meeting
Documents

Yes

No

N/A

Issuing Site Instructions:


The site instructions contains following points

Equipment not fit for service


Deviations from SEC specifications
Poor work Quality
Improper electrical scheme
Updating of records
Common punch list/Snags
Clearing the Punch list
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Safety and Coordination meeting:


Safety and coordination meeting contains
following points.
Definition
Scope
Purpose
Policy

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Technical Problem Report:


Technical problem report contains followings

Common manufacturer defect


Common misunderstanding of SEC standard
Common malpractice by the witness engineer
Safety and protection problem

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Time and Quality Management:


Time and Quality Management contains the
following points;

Check List
Time Utilization Statistic Sheet
Testing schedule
Marked up Drawings
Sample check (Optional)
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Uncontrollable Project Delay Form:


Any delay which is out of CSD control and cause a
significant delay in the project commissioning planned
completion date is
called UPD.

UPD has the followings points:

Scope
Purpose
Policy

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Readiness of Energization Report:


Readiness of energization report to be filled by
the PCE (project commissioning Engineer) and he
is responsible to send it to SEC commissioning
Division Manager.
The official three signatures shall be included:

Commissioning Head Engineer

SEC project department engineer

Contractor project manager

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FINAL PRE COMMISSIONING REPORT AND


CONTRACTORS EVALUATION:
The final pre-commissioning report and
contractors evaluation contains the
following points (with brief description)
Final pre-commissioning report by
commissioning engineer
Contractors evaluation by commissioning
engineer using SEC format having quality
and safety plan.
AECC

IMPLEMENTATION & IMPROVEMENT :


For Commissioning process, the following
steps should be given special consideration
for implementation
An appropriate coordination is required with
Project Management.
The major problems must be reported to the
Commissioning Manager/Senior Engineer
for further guidance.

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Contractor's performance Report

Commissioning Services
Dep.
Contract No.
Contract Name
Project Title
Substation Name/No.

Contractors Performance Sheet


Category

Very good

Good

Satisfacto
ry

Needs
Improv.

Unsatisf
actory

Quality of
work

25

21

19

15

11

Qualified
Engineers

22

19

16

13

10

Punctuality

20

17

15

12

09

Safety

15

13

11

09

07

Cooperation

10

09

07

06

05

Proper tools
&
equipment

08

07

06

05

04

Total

100-93

92-80

79-68

67-54

53-46

The previous all slides were about the


documentation for the precommissioning tests for the Electrical
Equipments but in the coming slides
we will discuss the SEC standards for
the main equipments to be used for
the S/S which contains Mechanical
checks, Visual inspections and
Electrical tests.
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MECHANICAL CHECKS, VISUAL INSPECTIONS AND ELECTRICAL TESTS

INTRODUCTION:
This Procedure describes the minimum tests and checks to
be performed during the precommissioning stage of SEC Transmission projects. It
deals primarily with the precommissioning tests to be followed for protection schemes
and main equipment such as
cables, transformers and switchgear, etc., keeping in view
the SEC standard practices.

PURPOSE:
The main purpose of this Procedure is to present a list of
checks and tests to be performed on transmission
equipment. They shall be performed by the contractor and
witnessed by SEC Pre-commissioning personnel.
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PROCEDURE FOR TESTING OF


MAIN EQUIPMENTS
Here is the procedure for testing the main
equipments according to SEC and IEC
standards which will be followed by the
given Points.
Name of the Equipment
SEC and IEC standards
Mechanical check and visual inspection
Electrical tests with SEC and IEC standards

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Oil Field Power Transformer

(Standard Reference is: IEC 60076, SEC Transmission


Relevant Specifications 53-TMSS)
Mechanical check and Visual Inspection

1.

Check the impact Recorder for any abnormal impact during Transportation.

2.

Check all components are installed.

3.

Check nameplates information ( visible place )as per contract specifications.

4.

Check tightness of all bolts.

5.

Check the valves between the tank and radiator.

6.

Check the color and quantity of silica gel in breather and oil pot level.

7.

Perform all of the manufacturer specific checks.

Electrical Tests

1.

Core Insulation Resistance at 1 kV DC.

2.

Winding Insulation Resistance and Polarization Index test at 5 kV DC.

3.

Insulation power factor test for oil and bushing at 10 kV ac.

4.

Insulation resistance of control wires (1000 VDC for one minute).

5.

Magnetic balance test


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Shunt Reactors

(Standard Reference is IEC 60076-6 and relevant SEC


Transmission Specifications58-TMSS-0)
Mechanical check and Visual Inspection

1.

Check the impact Recorder for any abnormal impact during Transportation.

2.

Check all components are installed.

3.

Check nameplates information (visible location) as per contract Specifications.

4.

Check tightness of all bolts.

5.

Check that the valves between the main tank and radiators are open.

6.

Check that all grounding is securely connected (two grounding connections to main tank are
required).

7.

Check that phase marking in cable box matches with GIS and cables.

Electrical Tests

1.

Core Insulation Resistance Test at 1 kV DC

2.

Winding Insulation Resistance Measurement Test and Polarization Index (P.I.) Test at 5 kV DC.

3.

Winding Resistance Test. (winding temperature shall be recorded; winding resistance shall be
referred to 75C).

4.

Inductance Measurement & Impedance measurement.

5.

Insulation power factor test for oil and bushing at 10 kV AC.


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Current Transformers
(Standard Reference is IEC 60044-1 and relevant SEC
Transmission Specifications 50-TMSS-01, TES-P-119.28)
Mechanical check and Visual Inspection
1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness.

3.

Check that outdoor secondary wiring terminations are installed in moisture proof enclosures.

4.

Check tightness of all bolted connections.

5.

Check that all grounding cables are securely connected.

6.

Check CT locations physically and secondary terminal labeling has been done correctly.

Electrical Tests

1.

Magnetizing current test.

2.

Winding resistance measurement. (Ambient temperature shall be recorded; winding resistance shall be
referred to 75C).

3.

Phase identification test

4.

It is necessary to demagnetize the cores before each test

5.

Polarity test or flick test with battery.


a. Primary to ground 5kV DC for one minute.
b. Primary to secondary 2.5kV DC for one minute.
c. Secondary to ground and core to core 1kV DC for one minute.
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Potential Transformers

(Standard Reference is IEC 60044-2 and relevant SEC


Transmission Specifications 50-TMSS-03, TES-P-119.28)
Mechanical check and Visual Inspection

1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness.

3.

Check that the HV connection does not transfer stress to the HV terminal.

4.

Check that all grounding cables are securely connected.

5.

Check integrity of primary fuses (if applicable).

6.

Gas leakage check for GIS VTs compartment

Electrical Tests

1.

Winding Resistance Test. (Ambient temperature shall be recorded; winding resistance shall be
referred to 75C).

2.

Ratio Test & polarity test.

3.

Check VT HV neutral is solidly grounded.

4.

Insulation test as following:


Primary to ground 5kV DC for one minute.
Primary to secondary 2.5kV DC for one minute.
Secondary to ground and core to core 1kV DC for one minute.
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Neutral Earthing Resistors


(Standard Reference is ANSI/IEEE std 32 and relevant SEC
Transmission Specifications 57-TMSS-01)

Mechanical check and Visual Inspection

1.

Check nameplate data against contract specifications.

2.

Check the value of resistance and current ratings against the specifications.

3.

Test on NER HV side associated CT & power cable.

4.

Main circuits Resistance measurement test.

5.

Insulation resistance measurement test. at 5kV DC.

6.

Check the grounding resistance of the earth terminal and resistor earth terminal. <2 Ohms

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>=1000 mega ohms

Hybrid/Gas Insulated Switchgear


(Standard Reference is IEC 62271-203 and IEC 62271-205
and relevant SEC Transmission. Specifications 32-TMSS-02 and
32TMSS-04)
Mechanical check and Visual Inspection
1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness.

3.

Check quality of paintwork.

4.

Verify that all lifting devices are correctly labeled for lifting capability.

5.

Check SF6 gas at each gas section for air and moisture content after filling at

6.

Verify that correct Dispatch Numbers have been installed.

7.

Ensure that all special tools and equipment are provided as specified and have
proper storage.

Electrical Tests

1.

Insulation resistance test for all low voltage wiring and cabling.

2.

Resistance of all ground connection joints at 100 A DC.

3.

Resistance of bus joints at 100 amperes DC.

4.

Overall resistance of the main circuit.

5.

All AC/DC MCBS shall be tested by trip test through current injection in each pole.

6.

Check Minimum control voltage trip (60%) and close (80%) operations.

7.

Every newly installed part of a GIS shall be subjected to HV test on site.


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rated pressure.

On site test voltage (IEC 62271-203 @ 200311) for GIS


No.

Rated Voltage for


GIS Ur (kV)

On-Site Uds test 1


min. kV

On Site Ups test


kV

72.5

120

260

100

165

360

123

200

440

145

235

520

170

270

600

245

380

840

300

380

840

362

425

940

420

515

1140

10

550

560

1240

Metal Clad Switchgear

(Standard Reference is IEC 62271-100 and relevant SEC


Transmission specifications 32-TMSS-01)
Mechanical check and Visual Inspection

1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness.

3.

Inspect all covers, panels section and doors for paint work and proper fit.

4.

Check operation of all mechanical interlocks.

5.

Check main and riser buses for correct phasing connections.

6.

Perform mechanical check and visual inspection on all circuit breakers, current transformer,
voltage transformer.

7.

For SF6 breakers, check the correct gas pressure. Quality and leakage.

Electrical Tests

1.

Insulation resistance test of all wiring, cabling and auxiliary circuit in the panel.

2.

Functional test of all controls and interlocks.

3.

Bus continuity and phasing test.

4.

Insulation resistance test at 5 kV DC on all main circuit between phase to phase and phase to
ground (before HV test).

5.

Insulation test on all wiring at 500 V DC.

6.

Functional test of all electrical interlocks, anti pump circuits, alarm and indications.
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Station Batteries

(Standard Reference is IEC 60623, clause Specifications 46-TMSS,


TES-P-103)TCS-P-105, Rev. 014 and relevant SEC Transmission)
Mechanical check and Visual Inspection

1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness.

3.

Check that all cells are properly numbered.

4.

Check protective covers installed.

5.

Check that all battery maintenance tools and accessories have been provided.

6.

Check installation of safety equipment like eye washer, shower, No smoking signs .

Electrical Tests

1.

For valve Regulated lead Acid Batteries, check the open circuit voltage of each cell.

2.

Perform initial charging of the battery.

3.
4.

a.

Fully recharge the battery according to the manufacturers instructions.


Battery discharge test:
The battery must not have been discharged within last 7 days
before test is performed.

b.

While battery on float, read and record the voltage of each cell or
unit and battery terminals float voltage.

c.

Disconnect the battery charger and any other load on the battery.

d.

Record the initial voltage of each unit and battery terminals.

e.

Select the discharge rate based upon the battery capacity.

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Battery Charger
(Standard Reference Is IEC 60623, Clause 4, and Relevant
SEC
Transmission Specifications 46-TMSS, TES-P-103)
Mechanical check and Visual Inspection
1.

Inspect for physical damage or defects.

2.

Check nameplate information for correctness as per standards.

3.

Check that all Alarm relays shall be auto-reset.

4.

Check tightness of all external wiring and cabling connections, labeling, drawing pocket shall be
checked.

Electrical Tests

1.

Insulation test for all external wiring.

2.

Check output voltage ripple content (battery disconnected).

3.

Check regulation at 0%, 50 % and 100 % of full load.

4.

Calibrate voltmeters and ammeters.

5.

Check load sharing operation for parallel chargers.

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AC Distribution Panels
(Standard Reference is relevant SEC Transmission
Specifications 31-TMSS-02, TES-P-119.30)

Mechanical check and Visual Inspection

1.

Inspect for physical damage or defects including of quality of paint work.

2.

Verify circuits layout for conformance with breaker directory drawings.

3.

Verify correct rating of each circuit breaker per design.

4.

Check for proper grounding connection.

Electrical Test

1.

Insulation test of all buses and wirings.

2.

Phasing check and functional check of main power contractor.

3.

Calibrate voltmeters, ammeters and watt-meters.

4.

Check all MCBs for their ratings and alarms.

5.

Apply trip test for all MCCBs by pole- pole current injection method.

DC Distribution Panels

(Standard Reference is relevant SEC Transmission


Specifications 31-TMSS-02, TES-P-119.30)
Mechanical check and Visual Inspection

1.

Inspect for physical damage or defects including of quality of paint work .

2.

Verify circuits layout for conformance with breaker directory drawing.

3.

Verify correct rating of each circuit breaker per design.

4.

Check for proper grounding connection.

Electrical Test

1.

Insulation test for all busses and wirings.

2.

Polarity check and functional check of main breaker.

3.

Calibrate voltmeters, ammeters and watt-meters.

4.

Check all MCBs for their ratings and alarms.

This was the presentation regarding to the


Pre-commissioning for SEC transmission
Electrical Installation equipment.
If any one has any suggestion to modify
this presentation, will be highly
appreciated.
AECC

Thank You
Advance Energy Contracting Company (AECC)

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