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Vernier, Dial,

and Electronic
Digital Calipers
Session 3

Parts of the Vernier


Caliper
Used to lock readings into place

Bar of 25-division
vernier scale graduated
same as micrometer
Manufactured with both 25- and
50-division vernier scales
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Measuring a Workpiece

Remove all burrs from workpiece


Clean surface to be measured
Open jaws enough to pass over work
Close jaws against work and lock
right-hand clamp screw
Turn adjusting screw until jaws just
touch work surface
Lock clamp screw on movable jaw
Read measurement
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Inch Vernier
Caliper

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Inch Vernier Caliper

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Inch Vernier Caliper

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Reading the
Measurement
1 x 1.000 = 1.000
4 x 0.100 = .400
1 x 0.050 = .050
14 x 0.001 = .014
1.464 in.

A vernier caliper reading of 1.464 in.


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Metric Vernier Caliper


Parts same as inch vernier
Main scale graduated in millimeters
Every main division numbered, each 10 mm
Fifty graduations on sliding scale with every
fifth one numbered
50 graduations occupy same space as 49
graduations on main scale (49 mm)
1 vernier division = 0.98 mm so difference between
1 main scale division and 1 vernier division = .02
mm
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Metric Vernier Caliper

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Metric Vernier Caliper

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Reading a Metric Vernier


Last numbered division on bar to left of
vernier scale represents number of
millimeters multiplied by 10
Note how many full graduations showing
between this numbered division and zero
Multiply number by 1 mm

Find line on vernier scale that coincides


with line on bar and multiply by 0.02 mm
Add for total reading
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Dial Caliper
Dial indicator, hand attached to pinion,
mounted on sliding jaw
Accurate to within 0.001 inch .
1 revolution = .100 or .200 in. of travel

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Dial Caliper

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Dial Caliper
Making OD
Measurement

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Dial Caliper

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Dial Caliper

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Dial Caliper

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Dial Caliper

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Dial Caliper

Left Hand Version

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Reading Dial Caliper


Read number to left of moveable jaw.
Reading is 0.500 inch

Read dial face


Reading is .028
0.500
+ 0.028
0.528
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Reading Dial Caliper


1.300
+ 0.048
1.348

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Reading Dial Caliper


2.100
+ 0.033
2.133

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Reading Dial Caliper


54.00
+ 0.34
54.34

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Reading Dial Caliper


30.00
+0.04
30.04

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Digital Electronic
Caliper
Can provide readings to resolution of
.0005 in. or 0.01 mm at touch of button
No rack, pinion or glass scale
Can connect to Statistical Process Control
(SPC) equipment for inspection purposes

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Digital Electronic
Caliper

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Digital Electronic
Caliper

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Digital Electronic
Caliper

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Dial or Digital Caliper


Base Attachments

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Vernier Depth Gage


Measures depths of holes, slots and recesses
Read same as
standard
vernier caliper

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Vernier Height Gage


Variety of sizes:
12-72 in. or 300-1000 mm.

Accuracy .001 in 0.02


mm)
Offset scriber
Attachment that permits
setting heights from face of
plate

Depth gage attachment


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Shop Tools and Technique

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Vernier
Height
Gage

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Dial
Height
Gage

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Digital
Height
Gage

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Precision Height Gage


Provides quick and accurate method of setting
any height within range of instrument
Eliminates need for calculating and assembling gage
blocks
Surface plate used as reference surface

Made from hardened, ground round steel bar


Measuring steps spaced at 1.000-in (25-mm)
Bar raised or lowered by micrometer thimble
graduated by steps .0001 in or 0.002 mm

Can be used for precision inspection and also


connected to statistical process control
equipment
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Precision Height Gage

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40

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