Completion
Agenda
Introduction
Safety Equipment
PLATFORM
Completion Process
SEA BED
30 CASING
20 CASING
13 3/8 CASING
7 LINER
Downhole Equipment
RESERVOIR
Completion Process
Completion Process
Completion Process
Completion Process
PLATFORM
SEA BED
30 CASING
PRODUCTION TUBING
20 CASING
13 3/8 CASING
9 5/8 CASING
GAS
O
WATIL
ER
RESEVOIR
PRODUCTION TUBING
20 CASING
13 3/8 CASING
GAS
O
WATIL
ER
RESEVOIR
BACK
Completion Process
Completion Process
.
Starting Production Flow
Production flow is started by washing in the well and setting the packer. The pumping in of water
or brine to flush out the drilling fluid is called washing in. Usually this is enough to start the well
flowing. If this does not work then the flow might be started by pumping high-pressure gas into the
well after setting the packer.
Completion Process
Completion Process
well head
Sections
Flanges
Casing Bowl
The casing bowl consists of heavy fittings that provide a
seal between the casing and the surface. It also supports
the entire length of casing that is run all the way down the
well. This piece of equipment typically contains a gripping
mechanism that ensures a tight seal between the head and
the casing itself.
Sealing
Casing Bowl
Casing Hanger
Tubing Head
Tubing Head
The tubing head is a well head component that supports
the tubing hanger and provides a means of attaching the
Christmas tree to the well head.
Anchor bolts to
hold tubing
hanger in place
Anchor Bolts
Well Head
C Section
Production Casing
(9 5/8)
terminates here
1.5 m
B Section
A Section
20 Casing Terminates Here
30 Casing Remains
Outside
X-mas Tree
Tubing
hanger
Well Head
Hydraulic
Control Line
Safety
Valve
Production
Tubing
Reservoir
Gas Lift
Valve
Packer
Pump Out
Plug
Perforation
Sump
Completion Process
Subsea Completion
Completion Process
Completion Process
Safety Valve
Safety Valve
Gas Lift Valve
Packer
Completion Process
Completion Process
Completion Process
X
Pump Out Plug
Since the tubing is open at the bottom, the packer cannot be set as the
whole tubing string needs to be pressurized to set it. So a pump out plug
(POP) is used for this purpose.
A steel ball is dropped inside the tubing string from the surface. This goes
all the way down and sits on the POP seat at the bottom.
When water is pumped from the top, the ball is pressed against the POP
Well
Sump
seat and
forms
a seal. When pressure in the tubing string reaches a certain
limit, the packer is set. This is indicated in the pumping unit in the form of a
sharp fluctuation
of the
pressure
reading.
A well sump
is the
extra bore
space below the perforated
zone that allows the collection of junk for example steel ball.
Then the pressure is increased, further, to shear the POP seat pins. This is
done to remove the steel ball. When the pins are sheared, the POP seat drop
along with the ball into the well sump.
Improved Reliability
Optimum Production leading to longer well and reservoir life.
Optimization of reservoir drainage
No mechanical intervention is required freeing up resources.
Lower Operating Cost
Less number of work overs
Decrease Water Production
Better sand control
Increase Reservoir Knowledge
Monitoring of fluid/gas contact zone movements
Improved reservoir characterization (saturation, structure,
pressure, temperature)
Smart Well
Packers
Hydraulic or Electrical Control Lines
Sensors
Inflow Control Valves ICV
Surface Control Unit (Monitoring and Remote Operation)
Marginal Reserves
Highly Deviated. Horizontal and MLW
Deepwater Wells
High Volume Wells
Oilfields
Data
Extract
Interpret
Data
Clean
Data Store
Analyze
Data
Transform
Data Warehouse
Communicate
Data
Load
Decide
Partners,Agencies
Operation
Management
Devise Process
Control Methodologies
Modeling
Processes
Requiring
Real time
Management
Monitor Dynamic
Production Data
Life Cycle
Cost and
Benefits
Down hole
Equipment
Design