ABB Switzerland AG

Sub-synchronous Converter
Cascades
Control Upgrade
ABB Group
March 4, 2015 | Slide 1

Content

AC 800PEC Control System

Replacing Control with AC 800PEC

Hardware Features AC 800PEC

Very high processing speed

Very fast analogue and digital process IOs (25 s)

Low speed IOs (10 ms)

Very fast analogue/digital conversion

Very fast nominal/actual value comparison directly on IO module

Standard interfaces to all common field bus types for openness

and flexibility

Modular design

Efficient & Flexible Engineering

No electrical connection between controller and IOs

Compatible with standard ABB S800 IO devices

Hardware Features AC 800PEC

Backplane and mechanical
carrier
Controller CPU Module + housing

Optical Module
Interface to IO
Modules
RS232
Ethernet

Anybus-S1 and Anybus-S2

AC 800PEC control for USK

Optical module

Optical module

Optical module

Optical module

Optical module
Base board

2200uF

Controller PP D113

Optical module
Base board

Control with AC 800PEC

No.Software
of
Signals

Levels

Slow Applications
(IEC 61131)

PLC

Fast Applications
(Simulink RTW)

Very Fast
Applications
(VHDL)

PEC

1ms

100s

1s

Cycle
Time

Control with AC 800PEC

The AC 800PEC way

High flexibility for the implementation

of different configurations

Convenient control platform for nonmass products

SW development

Design, Simulate with

Matlab/Simulink on PC

Observation,
tuning and
monitoring
of application

Automatic Code
Generation with
Real-Time Workshop
Generates Standard C Source Code

IndustrialIT Integration

AC 800PEC is fully integrated into

ABBs ControlIT software
environment

Applications and Reference List

AC 800PEC Applications

Micro Turbine 2002

High Power Converter

2003

Wind Power
2004

Propulsion for
Light Rail
2002

LCI Drives
2006

Series Voltage Restorer

2003

Excitation Systems
2006

Content

AC 800PEC Control System

Replacing Control with AC 800PEC

HW-concept / Principle
6-p converter CLS
6-p converter CLS

Control
1..2

Control Terminal

parallel I/O

parallel I/O

GDI
GDI

PEC800

S800
slow I/O

CIO
CIO
fast I/O

Internal I/O

External I/O

serial I/O

LIN
LIN

6-p converter CMS

6-p converter CMS
1..2

LIN
LIN

GDI
GDI

Analogue measurements signals

Optical data transmission
Power Semiconductor control signals
General Data Path

HW-units / overview
In control cubicle:

In power part connection cubicles:

Control Terminal

LIN (Interface)
- one LIN per 6-pulse converter

AC 800PEC

S800
Slow I/O
Processing part

IO Part

125.00

235.00

IO part

supply
analog

Eth

Eth

2 3 4

24V/1,2
Debug 1

RS
232

Fieldbus
Panel

Eth

2 3 4

Eth

9 10 11 12

12DI

C622

R623
R624

R623
R624

C622

C 622

R623
R624

C622

R623
R624

R623
R624
R623
R624

OP
C 622

C 622

R623
R624

C 622

OP

9 10

9 10

2
1

CAN

OP

9 10 11 12

1
1

OP
R623
R624

C622

RS
485

R623
R624

C622

OP

24V
to
48V

115.00

DAC

ADC

R623
R624

Interface to IO

power supply

CIO
Fast I/O

Link18

C622

Link1

6+2 DO

9 10

6+2 DO

9 10

3 AI

3 AO

AC 800PEC

Control HW / Wiring

LCT

AC 800PEC

LIN

Fibre optic

CIO

LIN

S800

MV GDR
Ethernet

Or
GDI (with cable)

Power part / ns = 1
Hardware Overview

LCI
Interface

Controller

Gate Driver
Interface

Pulse
Transformer

1.)

6p-rectifier
CLS
ns = 1

6x

6p-rectifier
CMS
ns = 1

6x
1.)
1.)
Firing orders
Common
messages

Control system for ns = 1

SSC with AC 800PEC, Control cubicle

Converter Control Cubicle

AC 800PEC Converter Control Cubicle

Power Supply units (24Vdc and 48Vdc)

AC 800PEC controller

S800 I/O; slow I/O

CIO; fast I/O

Low voltage distribution

customer control terminals

Front door

Control Terminal

SSC with AC 800PEC, new board for power part

LIN (LCI interface board)

Connections from
CTs, PTs

Connections to thyristors

Optical link from/ to AC

800PEC

Control Terminal (CT)

Control Terminal

PC-Panel

Ethernet Connection

15 touch screen

Multiple Panels

Commissioning
Laptop

Control Terminal (LCT): Operation view

AC 800PEC

PC-Panel / 15 touch screen

Ethernet Connection
Multiple Panels
Commissioning Laptop

Control Terminal

PC-Panel Examples of pictures

Control Terminal (LCT): Transient Recorder view

Control Terminal (LCT): Parameters view

Control Terminal (LCT): Transient Recorder view /

Group function / User Groups

Possibilities for SSC converters

Upgrading existing control system to AC 800PEC

Keep existing converter power part installation

Upgrade control-cabinet with AC 800PEC

Converter is like new and can be kept in production for the next years

Pre-work will be done in factory to reduce installation and

commissioning time to a minimum

Checking of customer interface, cabling, control cabling etc.

Advantages

AC 800PEC brings the features of the newest control

Control is in active phase of lifecycle and so availability of spares and

engineering resources guaranteed for many years

Possibilities for SSC converters

Customer Benefits

Replace obsolete parts of the drive, decreased MTTR

Both the AC motor, and the drive power stage, have a longer life
and can continue to provide good performance

Reduced shutdown time required, compared to a replacement

Customer can reuse most of the installation, e.g. drive train,

cables, etc.