(SRU)
UNIT 22
TABLE OF CONTENT
SECT. 1 - General Description
SECT. 2 - Process Flow Description
SECT. 3 - Main equipments
SECTION 1
GENERAL DESCRIPTION
General:
For Bach Ho Crude operation only
To convert all sulphur compounds present in the acid gas feed from the ARU and
SWS into liquid elemental sulphur
Process:
1/3 of H2S is burned and converted into SO2
2/3 of H2S then reacts with the SO2 formed to produce elemental liquid sulphur
Produced sulphur is then condensed and liquid sulphur cleared of H2S entrained
Treated gas is finally incinerated to convert the remaining pollutants into SO2
SRU located at the south west of the area 4, nest to the LCO HDT, ARU and SWS
Purpose
Sulphur Recovery
(Claus) Section
Liquid Sulphur Storage Degassing Section To remove the dissolved H2S from the produced
and Degassing Section sulphur.
H2S content is decreased to less than 20 wt. ppm
Incinerator Section
To convert residual H2S contained in the treated gas leaving the Claus
section and the degassing section into SO2.
To burn NH3 rich SWS off gas and CNU off gas.
Sulphur Apron
The sulphur apron is where is collected the solid sulphur from the
degassing pit.
7
AREA 3 - 3D Drawing
SRU
Composition
kg/hr
kg-mol/hr
Mol%
kg/hr
kg-mol/hr
Mol%
H2S
102.6
3.01
18.97
119.6
3.51
20.66
NH3
0.0
0.00
0.00
0.0
0.00
0.00
H2O
16.5
0.92
5.77
19.0
1.05
6.21
Cyanide
0.0
0.00
0.00
0.0
0.00
0.00
CO2
511.4
11.62
73.24
531.4
12.08
71.11
N2
1.0
0.04
0.23
1.0
0.04
0.21
CO
0.1
0.004
0.02
0.1
0.00
0.02
H2
0.3
0.15
0.94
0.3
0.15
0.87
C1
1.4
0.09
0.55
1.6
0.10
0.59
C2
1.1
0.04
0.23
1.1
0.04
0.22
C3
0.4
0.01
0.06
0.8
0.02
0.11
Total
634.8
15.87
100.00
674.9
16.98
100.00
Composition
kg/hr
kg-mol/hr
Mol%
kg/hr
kg-mol/hr
Mol%
H2S
129.6
3.802
18.97
164.2
4.818
20.66
NH3
0.0
0.00
0.00
0.0
0.00
0.00
H2O
20.8
1.157
5.77
26.1
1.448
6.21
Cyanide
0.0
0.00
0.00
0.0
0.00
0.00
CO2
645.9
14.676
73.24
729.6
16.578
71.11
N2
1.3
0,045
0.23
1.4
0.049
0.21
CO
0.1
0.005
0.02
0.1
0.005
0.02
H2
0.4
0.188
0.94
0.4
0.202
0.87
C1
1.8
0.110
0.55
2.2
0.137
0.59
C2
1.1
0.04
0.23
1.1
0.04
0.22
C3
1.4
0.046
0.23
1.5
0.050
0.22
Total
801
20.040
100.00
926.6
23.312
100.00
10
Composition kg/hr
kg-mol/hr
Mol%
kg/hr
kg-mol/hr
Mol%
H2S
82.0
2.41
88.94
50.3
1.48
88.09
NH3
0.0
0.00
0.00
0.0
0.00
0.00
H2O
4.8
0.27
9.96
3.1
0.17
10.12
Cyanide
0.7
0.03
1.10
0.7
0.03
1.79
CO2
0.0
0.00
0.00
0.0
0.00
0.00
N2
0.0
0.00
0.00
0.0
0.00
0.00
CO
0.0
0.00
0.00
0.0
0.00
0.00
H2
0.0
0.00
0.00
0.0
0.00
0.00
C1
0.0
0.00
0.00
0.0
0.00
0.00
C2
0.0
0.00
0.00
0.0
0.00
0.00
C3
0.0
0.00
0.00
0.0
0.00
0.00
Total
87.5
2.71
100.00
54.1
1.68
100.00
11
Composition
kg/hr
kg-mol/hr
Mol%
kg/hr
kg-mol/hr
Mol%
H2S
103.6
3.039
88.94
69.0
2.026
88.09
NH3
0.0
0.00
0.00
0.0
0.00
0.00
H2O
6.1
0.340
9.96
4.2
0.235
10.21
Cyanide
1.0
0.038
1.10
1.1
0.039
1.70
CO2
0.0
0.00
0.00
0.0
0.00
0.00
N2
0.0
0.00
0.00
0.0
0.00
0.00
CO
0.0
0.00
0.00
0.0
0.00
0.00
H2
0.0
0.00
0.00
0.0
0.00
0.00
C1
0.0
0.00
0.00
0.0
0.00
0.00
C2
0.0
0.00
0.00
0.0
0.00
0.00
C3
0.0
0.00
0.00
0.0
0.00
0.00
Total
110.7
3.416
100.00
74.3
2.300
100.00
12
Composition
kg/hr
kg-mol/hr
Mol%
kg/hr
kg-mol/hr
Mol%
H2S
14.7
0.43
3.24
8.9
0.26
2.76
NH3
157.6
9.27
69.75
112.3
6.61
70.25
H2O
64.7
3.59
27.01
45.7
2.54
26.99
Cyanide
0.0
0.00
0.00
0.0
0.00
0.00
CO2
0.0
0.00
0.00
0.0
0.00
0.00
N2
0.0
0.00
0.00
0.0
0.00
0.00
CO
0.0
0.00
0.00
0.0
0.00
0.00
H2
0.0
0.00
0.00
0.0
0.00
0.00
C1
0.0
0.00
0.00
0.0
0.00
0.00
C2
0.0
0.00
0.00
0.0
0.00
0.00
C3
0.0
0.00
0.00
0.0
0.00
0.00
Total
237.0
13.29
100.00
166.9
9.41
100.00
13
Naphtenic /
Sulfidic Sour
(Mixed Crude)
Naphtenic /
Sulfidic Sweet
(Bach Ho Crude)
Phenolic Sour
(Mixed Crude)
Phenolic Sweet
(Bach Ho Crude)
22.5
29.3
Min
Min
H2O wt%
H2S wt%
53
28
RSH wt%
40
60
93
93
14
Component
Specification
Organics (wt %)
Ashes (wt %)
Water (wt %)
0.10
10
Colour
Bright Yellow
15
Component
Limit
SO2 (mg/m3)
H2S (mg/m3)
NOX (mg/m3)
CO (mg/m3)
50 (dry basis)
Ammonia (mg/m3)
16
Description
Catalyst
A-2201-R-02
1st reactor
Alumina-based catalyst
0.94
0.94
A-2201-R-03
2nd reactor
Alumina-based catalyst
1.32
A-2201-R-04
3rd reactor
Alumina-based catalyst
1.88
Description
A-2201-R-02
1st reactor
0.28
A-2201-R-03
2nd reactor
0.20
A-2201-R-04
3rd reactor
0.28
17
SECTION 2
PROCESS FLOW DESCRIPTION
18
SECTION 3
MAIN EQUIPMENTS
21
23
24
5.2
0.49
343
250
Material:
Acid Gas Lance / Tip
Fuel Gas Lance / Tip
Burner Front Plate
Burner Construction
Installation
Yes
Flame control
85 dB at 1 m distance
25
2700
1290
Position
Horizontal
1450
Zone I: 1250/900
Refractory
Bricks Group
Grade 28
Classification Temperature
1540C
0.34W/mC
CaO content
1% typ.
Fe2O3 content
1.5% max.
Alkalies content
2% max.
26
27
28
29
30
7.5
Shell Side
Tube Side
BFW / LP steam
Process Gas
Inlet
Outlet
Vapour (kg/hr)
Steam (kg/hr)
Inlet
Outlet
1533.8
1533.8
455
790.5
Water (kg/hr)
814.6
24.1
Temp.(C)
112
152
897
4.1
0.44
Press. (kg/cm2g)
Duty (kW)
245
66.1
No. of tubes:
7.62
Length (mm)
4500
Pitch
125 (SQUARE)
Clean: 68.1
31
11.9
Shell Side
Tube Side
BFW / LP steam
Process Gas
Inlet
Outlet
Vapour (kg/hr)
Steam (kg/hr)
Inlet
Outlet
1533.8
1533.8
240
790.5
Water (kg/hr)
814.6
24.1
Temp.(C)
112
152
455
4.1
0.420
Press. (kg/cm2g)
Duty (kW)
107
51.6
No. of tubes:
14
5.54
Length (mm)
4500
Pitch
85 mm (TRIANGULAR)
Clean: 53.0
32
15.7
Shell Side
Tube Side
BFW / LP steam
Process Gas
Inlet
Outlet
Vapour (kg/hr)
Inlet
Outlet
1533.8
1504.4
Liquid (kg/hr)
29.4
Steam (kg/hr)
790.5
Water (kg/hr)
814.6
24.1
Temp.(C)
112
152
240
4.1
0.40
Press. (kg/cm2g)
162
Duty (kW)
37
65.7
No. of tubes:
35
2.77
Length (mm)
4500
Pitch
46 mm (TRIANGULAR)
Clean: 67.9
33
16.2
Shell Side
Tube Side
BFW / LP steam
Process Gas
Inlet
Outlet
Vapour (kg/hr)
Inlet
Outlet
1504.4
1356.6
Liquid (kg/hr)
147.8
Steam (kg/hr)
790.5
Water (kg/hr)
814.6
24.1
Temp.(C)
112
152
321
4.1
0.28
Press. (kg/cm2g)
171
Duty (kW)
84
75.8
No. of tubes:
36
2.77
Length (mm)
4500
Pitch
46 mm (TRIANGULAR)
Clean: 78.9
34
14.4
Shell Side
Tube Side
BFW / LP steam
Process Gas
Inlet
Outlet
Vapour (kg/hr)
Inlet
Outlet
1356.6
1329.5
Liquid (kg/hr)
27.1
Steam (kg/hr)
790.5
Water (kg/hr)
814.6
24.1
Temp.(C)
112
152
223
4.1
0.173
Press. (kg/cm2g)
162
Duty (kW)
28
62.7
No. of tubes:
32
2.77
Length (mm)
4500
Pitch
46 mm (TRIANGULAR)
Clean: 64.8
35
36
A-2201-R-03
A-2201-R-04
Service
Alumina-based: 0.94
Titanium oxide: 0.94
Alumina-based: 1.32
Alumina-based: 1.88
I.D. (mm)
1900
1900
1900
Length (mm)
1375
1300
1375
Material:
Shell
Heads
Flanges
Coils
Beam
1504.4
1356.6
1321.5
IN Press. (kg/cm2g)
0.33
0.21
0.09
0.40
0.28
0.173
IN Temp. (C)
240
205
190
321
223
193
37
38
39
40
41
42
43
44
2 (1 operating + 1 standby)
Blower Type
Rotary Compressor
22
2930
Drive System
Direct Coupled
Accessories:
Operating Conditions
MIN.
MAX.
RATED
79
549
604
ATM
ATM
ATM
0.6
0.6
0.6
36
36
36
Outlet Temperature
115
115
115
45
2 (1 operating + 1 standby)
Not available
Blower Type
Centrifugal Fan
Not available
Not available
Drive System
Direct Coupled
Accessories:
Operating Conditions
NORMAL
MAX.
RATED
2429
6077
6332
ATM
ATM
ATM
Pressure 0.11
0.11
0.11
36 (MIN.:14)
36
Outlet
(kg/cm2g)
36
46
2 (1 operating + 1 standby)
Not Available
Blower Type
Centrifugal Fan
Driver Type
Electric Motor
Operating Conditions
DESIGN
NORMAL
176000
160000
ATM
ATM
300
250
36
36
47