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TWIN 3 HEAVY DUTY

GREASING SYSTEM
Technical presentation

System layout

UNI
Gina

Compute
r

In-cab
display

Pump with
integrated
electronics

Pressure
switch
Distribution
block

System Layout pump with 2, 3, 4 or 8l


reservoir

System Layout barrel pumps 18-180


kg

40 kg refillable execution
with external TWIN-3 device
18-180 kg execution
with external TWIN
device

20 kg refillable
execution
with integrated TWIN
device

Pump Details pump with 2, 3, 4 or 8l


reservoir
Delivery capacity 12 cm3/min
Operating grease pressure 100-150 bar
Voltage 12/24 VDC
Reservoirs 2/3/4/8* litres
Standard equipment :
3 pump elements (pistons forced in/out)
filler coupling with grease filter
follower plate (spring loaded)
minimum level switch
test button
internal pressure relief valve (250 bar)
integrated control unit with memory bank
5/2 way valve* round
(pressure
reservoircompensated design)

Pump Details 20 kg refillable


execution
Specifications:
Capacity 20 cm3/min
Maximum pressure 250 bar
Operating pressure 100 bar
Grease container 20 kg
Standard features:
5 Pump elements
Integrated double coil 5/2 way valve
Follower plate
Minimum level switch
Maximum level indication
Grease filter
TWIN version 3 electronics

Pump Details 18-200 kg / 40 kg


refillable executions
Delivery capacity 50 cm3/min
Operating grease pressure 100-150 bar
Voltage 24 VDC
Reservoirs 20/40/50/60/200 litres
Standard equipment :
5 pump elements (pistons forced in/out)
internal pressure relief valve (250 bar)
filler coupling with grease filter (40 litres version)
follower plate
minimum level switch

TWIN device with:


test button
integrated control unit with memory bank
5/2 way valve (pressure compensated design)
2 pressure gauges

Pump overview specifications /


features electronics
Electronic timer with:
Fujitsu MB90 F497 microprocessor
Real time clock for event logging with date and time tag.
Electronic monitoring of Twin pressure switch harness
Extra in/output for mode selection (i.e. Volvo)
Automatic system shut-off after programmed number of greasing cycles
after low level indication (prevents air inclusions in main lines because
system stops before reservoir is actually empty)
Temperature sensor inside pump to register over and under temperature
(for diagnosis purposes)
CAN-BUS communication (SAE J1939; Public library) which:
Enables controlling / monitoring via communication channel of
machine (no additional cable set required)
Enables remote controlling / monitoring from system via
communication module (GSM/GPRS)
New TWIN/GINA 2-3 diagnosis software that operates under Vista and via
USB

TYCO connector Ampseal 16, 8pin

Optimal
protection of
pump and
connector
against ingress
of water and
dust because
Tyco connector
seals at wire
level
Easier and
faster to fit

Metering Units
13 Different types with
capacities between
0.025 - 4.0 cm3
Standard with
integrated no return
valve
Available in:
Brass
Stainless steel
Execution with 1/8
internal thread at outlet

Metering Units Principle (patented)


Patented

Metering Units
In order to supply the right
quantity of grease for
grease points with a daily
grease interval (8 hours) or
points with even an interval
of 1000 operating hours 13
different types of metering
units are available. The ratio
between the unit with the
biggest and the smallest
delivery is even 160

Pressure Switch

TWIN pressure switch with


following advantages:
Better protection of
switch and connector
against ingress of water
and dust because Tyco
connector seals at wire
level
Easier and faster to fit
Supplied with resistor
over pressure switch
contacts in order to
enable electronic
monitoring of pressure
switch cable harness

Cycle Diagram
Cycle A

Cycle B

Circuit Board (wiring diagram without


using CAN-BUS)

In-Cab Display
New TWIN display with:
LED indicating low level
LED indicating empty reservoir/system failure
LED indicating correct operation
3-digit display with indications for:
Selected interval mode (LD/MD/HD)
Timer operation
Pump cycle
Errors (error codes)

Mode/Test switch with following functions:


Selection of mode (LD/MD/HD)
Start of test cycles (single or continuous)
Reset of system after auto shut-off
Evoking of failure codes

2 Outputs to ground for external (communication) devices


(1 x low level signal; 1 x empty reservoir / system failure signal)

Available service information / tools


TWIN manuals

Installation / parts manuals


Workshop manual
General manual
Users manual

Service software on CDrom


Diagnosis connection
cable set

Service spare parts box

Diagnostic Tools

Windows based TWIN 2 & 3 Diagnostic


Tool

Part number F125410

Pos 2
USB converter box (F124299)
Pos 3
USB diagnosis cable, (F124309)
Pos 4
Connection cable (6m) between Y-cable
and USB converter (F124311)
Pos 5
Y-cable between pump and machine
wiring harness (F124310)
Pos 5.1
Y-cable between pump and machine
wiring harness (82001)
Pos 6
CD-ROM with software (F124826)
Optional connection cable (6m) between Y cables and
RS232 connection from laptop. Not part of this set!

Benefits

F1

F2

F3

F4

M A IN

PARA M ET E R S

D IA G N O S IS

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EN T ER

P O W ER
O N /O FF

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F a x +31 1 830 2447 4

Programming/diagnostic equipment

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Programming/diagnostic equipment

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Programming/diagnostic equipment

Programming/diagnostic equipment

Programming/diagnostic equipment

Programming/diagnostic equipment

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