AUTOMATED

BOTTLE FILLING
PLANT
Presented by
Jasreen Kaur
Mehta
Manmeet Singh
Himanshu Pruthi
Deepak Vyas

AUTOMATION
Automation is used as a
control system and
information technology to
reduce the need of human
work for goods and
productivity.

Increasing
Productivity
Reducing
Cost

Reducing
Effort

SCADA
SCADA is Supervisory Control and Data
Acquisition real time industrial process
control systems used to centrally monitor
and control remote or local industrial
equipment such as motors, valves, pumps,
relays, sensors, etc
SCADA systems:
used to monitor and control a plant or equipment in
industries

Project Objective : To design a Bottle

filling and Capping Station using Wonder
ware Intouch SCADA.
Software Used : Wonderware Intouch
version 10.1.

PLC

A Programmable Logic Controller (PLC) is an industrial

computer centre system that continuously monitors the state
of the input devices and makes decisions based upon a custom
program to control the state of output devices.

LADDER LOGIC

Ladder logic is widely used to programPLCs, where

sequential control of a process or manufacturing
operation is required. Ladder logic is useful for
simple but critical control systems or for reworking
oldhardwired relay circuits.

INTOUCH OVERVIEW

InTouch Application Manager - Is used to create,

manage, and select HMI application projects.
InTouch WindowMaker - Is the devleopment
environment used to create HMI applications.
InTouch WindowViewer - Is the runtime
environment for applications created in
WindowMaker.

DEVELOPMENT MODE

DEVELOPMENT OF BOTTLING PLANT

We see that there are different bottles whereas in the run time we require only
one of them. This is done keeping in mind the visibility of each bottle.

RUNTIME OF BOTTLING PLANT

WORKING OF PROJECT
The project is made in Window Maker of Intouch software
and executed in Window Viewer.
In window viewer, the project would run as:
When the switch is turned on, a bottle will be filled to full
by a tank filled with liquid as indicated.
Liquid poured to the bottle when its presence under the
tank is sensed.
Then a clamper brings down the cap to the mouth of
bottle, places it there and then returns back to its original
position.
The bottle is capped is then moved to the packaging and
storage.

START

LOG IN
FILLING
CAPPING
LABELIN
G
PACKING
STOP

BOTTLE FILLING PLANT

Automation
Sensing
Filling
Rejection
Capping
Labeling
Packaging

Attributes
Tags
Slider
Location
Visibility
Blink
Object size
Colour fill

PROCESS

In the Intouch Application Manager, select file

New
Create new
Application. This creates a new Intouch application.
Double click on this application, it opens Intouch Window maker.
In Window maker we select File
New Window. A dialog box appears
asking for name, window type, window color and other properties.
We name the window as bottle fill, window type as replace , frame style
as single and click on OK. A window appears as per defined by us.
Wizard icon Wizard Selection window
graphical objects.
Wizard Selection window
symbol factory option
double click
In the symbol factory window there are various categories of the graphical
objects like Tanks, Containers etc. We select the different objects as per
our requirement.

WINDOW SCRIPT
Since there is no manual work i.e. no
slider is being used, window script has
to be used for incrementing the value
of the counter, whose tag name
is used as the expression for all other
objects.
There are two parts in the script:
(a) On Show: how the things should
appear as soon as the window
viewer is started.
(b) While showing: how things will
appear once the task starts to run
on window viewer.

LIST OF ANIMATIONS
For all the objects taken from the symbol factory, we perform
Break Cell operation so that we are able to change their properties as
per our requirement. Following is the figure showing the list of the
properties available for each object from Symbol Factory:

COMPONENTS
Storage Tank
The liquid to be filled in the bottle is pumped into the tank
through which the filling process takes place.
Conveyer Belt

Conveyer Belt is used for the movement of the bottles to

various station of filling , capping labeling etc.
Capping Machine

The process of capping is done at the capping station.

Vertical movement of the machine as the bottle
approaches to it ensures the capping process by applying
a cap over the bottles.

Labeling Machine

As the bottle is done with the process of filling and

capping process ,it proceed towards the labeling
machine.
Doors

They are used for entry and exit purpose which is

required to add bottles to the conveyer belt which then
carries it to the different section of the filling plant.

Slider

A slider is used to determine the continuous process

of the filling plant. Each movement of the bottle and
the process is synchronised with the help of a slider.
Main Switch

This ON/OFF switch is the main lever to start the

process and stop at any moment as required by the
operator.

LOG IN

START UP

FILLING

Once the bottles are detected in the input side the conveyor motor
switches ON and it starts moving in the forward direction. The
bottles then reach the desired position for filling and the conveyor
stops. The corresponding pumps in process tank switch ON and

CAPPING

The bottles are transported to the capping arrangement. IR

sensors are kept to stop the bottles in the desired position for
capping to take place. Once the bottles reach the position the
conveyor motor switches OFF. The capping of bottles is done

LABELING

After filling and capping process, the bottle is sent for labeling. A proximity
senser is used to detect the bottle and labeling is done.

PACKAGING

After labeling process, bottle is sent for packaging and storage .

STATUS WINDOW

The controller could easily switch over to the different processes

that are being done in the plant. He can supervise any part of the
process choosing the desired window from the options. Real time
data is displayed of the process.

ALARM SYSTEM

An alarm system broke out

whenever there is a shortage of
liquid in the storage tank or the
temperature of the plant began to
rise in case of any fire to check the
safety of the filling plant.this alarm
could easily be turned off by the
controller after the shortcoming is
met.

CONCLUSION
The design of Bottle Filling Plant using SCADA is successfully
implemented in Intouch SCADA.
This project can be implemented practically when SCADA is connected
with PLC. More enhanced features can be added up to it. Some features
are:
1. Automatic Labeling of Bottles.
2. Defected Bottles such as bottles without cap or less in weight
should be automatically removed.
3. Automatic pick up of bottle after filling it up.

REFRENCES

Diac manual
www.diac.co.in
www.wikipedia.com
www.southlandelectrical.com
www.dynamicengineers.co.in
www.plcmanual.com

THANK YOU