Control System?
Control System
is to monitor, control & record
process parameters like
Temperature, Pressure,
Flow, Level etc.
Controller
Point
Point ID
FIC200 LI700
TT100
Control Function
Input Output
Processor
FI200 FC200 Processor
Data Acquisition
PID Control
Parameters
Process Variable
Setpoint
Hard Point
Soft Point
Distributed Control System?
What is Distributed Control System?
CB Basic Controller
BOS BOS BOS
EC Extended Controller
DH
PLC
CB (Basic Controller)
• 8 Control Slots
• 16 AI
• 8 Outputs
• Algorithms
•Tuning Constants
• Limits
• Filters
EC (Extended Controller)
The Extended Controller is a self-contained
controller that is physically and functionally
similar to the Basic Controller.
LCN
PLC Gateway
HG PLCG
CB PLC
EC
MC
AMC
DH
Universal Station Functions
Operation Functions
• Monitor and manipulate both continuous and discontinuous processes or
portions of a process, using standard displays or custom graphic displays
• Annunciate and handle process, sequence, and system alarms and
operator messages
• Display and print process histories, trends, and averages
• Display and print reports, logs, and journals
• Monitor and change status of system equipment in the process
• Load other system modules with operating software and databases from
a History Module, cartridges, or floppy diskettes
Engineering Functions
• Build the process and system database, graphic displays, and reports
• Prepare, edit, and compile Control Language programs
• Load operating software and databases from a History Module,
cartridges, or floppy diskettes
• Load Honeywell-supplied software updates
Maintenance Functions
• Diagnose problems in the TPN-based modules, Universal Control
Networks, Data Hiways, and process-connected devices
• Display and print relevant information that is required during
troubleshooting
• Display and print system hardware and software information
Universal Station Personality
• Operation Personality
• Engineering Personality
• Universal Personality
History Module (HM) WINCHESTER
DISK
circuit board.
• The K2LCN and K4LCN circuit SPC I/O
PCB
History Module (HM) WINCHESTER
DISK
PCB
History Module Functions
A Front
S
• The Application Module (AM) is a 5- S
E
card module on the TPS Network K4LCN8 M
B
(TPN) Power Supply
L
Y
– Multiple AMs can reside on an TPN
– Redundant AMs are available
• AM contains a process database of
data points
Rear
K4LCN I/O
PCB
Application Module Functions
• Scheduling of Data Point Processing
F
• Regulatory Control A
N
A Front
– PV Processing S
S
– Control Processing K4LCN8
E
M
– Control Output Processing B
L
Power Supply Y
• Custom Control
– Control Language Execution
– Custom Data Point Processing
Rear
• Alarming
K4LCN I/O
PCB
Application Module Functions
AM Data Points
F
• Each data point is a collection of fixed and A
N
dynamic parameters that performs a specific
function and is identified by a point name. A Front
• Data point processing uses either S
S
preprogrammed or custom algorithms for E
calculations and to initiate specific control K4LCN8 M
actions. B
L
Power Supply Y
• Regulatory Control
– General Input Processing
– PV Processing Rear
– Control Output Processing
• Timer K4LCN I/O
• Counter
• Flag
• Numeric
PCB
Application Module (AM)
LCN
PLC PM
CB
APM
EC
HPM
MC
SM
AMC
LM
DH UCN
Highway Based UCN Based Other Module
Controllers Controllers in DH / UCN
K4LCN8
Setting Node Address
K4LCN8
Setting Node Address
Rules:
• For Address jumper removed must be
counted.
• Total number of jumpers removed including
Parity must be a odd number.
K4LCN8
Setting Node Address
6 64
5 32
4 16
3 8
2 4
1 2
0 1
The TPS Architecture
HPM
High Performance Process Manager
HPM contains the following:
LCN
COMM CONTROL
UCN I/F I/O Link
Module 68040 68040
Field wiring
UCN
NIM / HPM subsystem redundancy
LCN
2 4
NIM 1
NIM 3
8 8
7
7
HPM HPM
10
9
9
HPM HPM
12
11 ? What will be the HPM
HPM ? address
HPM
UCN
NIM / HPM subsystem redundancy
LCN
2 4
NIM 1
NIM 3
8 8
7
7
HPM HPM
10
9
9
HPM HPM
12
11 12
HPM 11
HPM
UCN
HPM address setting
HPM has two settings
• HPM Address
• Card file address
Rules:
• For Address jumper added must be counted.
• Total number of jumpers added including
Parity must be a odd number.
Saving and Restoring HPM Information
• PROGRAM LOAD Loads the HPMM S/W personality
image from HM or Cartridge to the chosen UCN
device. The device must be in the Alive state.
NIM
HPMM
IOPs
Taking HPM on line