BACKGROUND IN BRIEF:
The guidelines on design of flexible pavement were first
brought out in 1970
The guidelines were based on
the
National
Highways
State
Highways
MDR
The foamed bitumen increases the shear strength and reduces the
moisture susceptibility of granular materials. The strength
characteristics of foamed asphalt approaches that of cemented
materials, but foamed asphalt is flexible and fatigue resistant.
Bituminous layer
Aggregate interlayer for cemented
base/SAMI layer
Base layer (cemented/unbound)
Sub-base layer (cemented/unbound)
Subgrade/Stabilised Subgrade
Hot mix
asphalt
overlay
SAMI
Preexisting
pavement
2nd
layer
of
asphalt
emulsion
1st layer
of
asphalt
emulsion
Chopped
fiber
glass
Even distribution of
materials
DESIGN STIPULATIONS
1. TRAFFIC
2. TRAFFIC GROWTH RATE
3. DESIGN LIFE
4. VEHICLE DAMAGE FACTOR (VDF)
5. LANE DISTRIBUTION FACTOR
6. COMPUTATION OF DESIGN TRAFFIC
DESIGN CALCULATIONS
MR = 17.6 x (7)
0.64
04
(80% reliability)
--- (1)
RUTTING MODEL
Rutting model also established and calibrated with the R-56
studies using the pavement performance data collected during
the R-6 and R-19 studies at 80% and 90% reliability levels.
Two equations are given below:
N = 4.1656 x 10
08
N = 1.41 x 10
(5)
x [1/v] 4.5337
08
x [1/v] 4.5337
(80% reliability)
--- (4)
(90% reliability)
---
Bituminous concrete = 50 mm
Dense Bituminous Macadam (DBM) =
140 mm
Wet Mix Macadam (WMM) = 250 mm
Granular Sub-base (GSB) = 230 mm
50 mm
90 mm
100 mm
150 mm
100 mm
130 mm
Subgrade/Stabilised Subgrade
For BC or SDBC = in no case a single layer thickness should be
less than 25
mm
& not
more
thanlayer
100 mm
For DBM or DGBM =
in no
case
a single
thickness
should be less than 50 mm & not more than 100 mm
For WMM = in no case a single layer thickness should be less
than 75 mm & not more than 200 mm
For GSB = in no case a single layer thickness should be less
than 100 mm & not more than 225 mm
3.
5
5.
2
8.
0
6.
8
8.
8
4.
2
6.
4
4.
6
9.
0
5.
7
8.
4
8.
2
7.
3
8.
6
8.
9
7.
6
5.
2
8.
0
6.
8
8.
8
4.
2
6.
4
4.
6
9.
0
5.
7
8.
4
8.
2
7.
3
8.
6
8.
9
7.
6
8.
4
8.
6
8.
8
8.
9
9.
0
4.
2
4.
6
5.
2
5.
7
6.
4
6.
8
7.
3
7.
6
8.
0
8.
2
Now, Calculate the percentage greater than equal to each of the values:
For CBR value of 3.5, % of values greater than equal to 3.5 = 16/16 * 100 =
For CBR value of 4.2, % of values greater than equal to 4.2 = 15/16 * 100 =
4.
2
4.
6
5.
2
5.
7
6.
4
6.
8
7.
3
7.
6
8.
0
8.
2
8.
4
8.
6
8.
8
8.
9
9.
0
Similarly for :
For CBR value of 4.6, % of values greater than equal to 4.6 = 14/16 * 100 = 87
For CBR value of 5.2, % of values greater than equal to 5.2 = 13/16 * 100 = 81
For CBR value of 5.7, % of values greater than equal to 5.7 =
12/16 * 100 = 75.00
For CBR value of 6.4, % of values greater than equal to 6.4 =
11/16 * 100 = 68.75
For CBR value of 6.4, % of values greater than equal to 6.4 =
10/16 * 100 = 62.50
The 90th percentile CBR value = 4.7, and 80th percentile CBR =
5.7.
According to the Asphalt Institute, USA, 87.5 percentile
subgrade modulus is recommended for design traffic greater
than one msa
Treated
as
single
granula
r layer
im
e
S
i te
n
fi
in
gra
b
u
s
de
CROSS SECTION OF BITUMINOUS PAVEMENT WITH
GRANULAR BASE AND GRANULAR SUB-BASE
Note:
1. These charts are to be used for traffic of 2 msa and
above. For traffic below 2 msa, refer IRC SP 722007. City roads should be designed for minimum 2
msa traffic.
2. Thickness design for traffic between 2 and 30 msa
is exactly as per IRC 37-2001
3. In all cases of cementitious sub-bases, the top 100
mm thickness of sub-base is to be porous and act
as drainage layer
Important points:
Material properties such as modulus and poissions ratio
are the input parameters apart from loads and geometry of
the pavement for the IITPAVE software.
For traffic > 30 msa, VG 40 bitumen is used for preventing
rutting
DBM has air void of 3% after rolling (bitumen content is 0.5
% to 0.6% higher than the optimum)
Cracking of cemented base is taken as the design life of a
pavement
Illustration
For traffic 150 msa
Subgrade CBR = 10 %
Since CBR value is > 5% therefore, use eqn MR= 17.6 x (CBR)0.64
MR subgrade = 17.6 x (10)
0.64
= 75 Mpa
2. N = 1.41 x 10
reliability)
08
x [1/v] 4.5337
12
(11300/E0.0804 + 191)
3. N = RF
(90%
12
(11300/E0.0804 + 191)
t
2. N = 1.41 x 10
reliability)
08
x [1/v] 4.5337
12
(11300/E0.0804 + 191)
3. N = RF
(90%
Illustration:
Traffic 150 msa
Subgrade CBR = 10%, E subgrade = 17.6 (CBR).64 = 75 Mpa
MR = 3000 Mpa, MR of RAP = 600 MPa, E of cemented
subbase = 600 MPa
From the plate shown above,
BC+DBM = 100, RAP = 160, Cemented subbase = 250 mm
Design traffic = 150 msa therefore, 90% reliability is adopted
2. N = 1.41 x 10
reliability)
08
x [1/v] 4.5337
(90%
Critical location
for vertical
subgrade strain
2. N = 1.41 x 10
reliability)
08
x [1/v] 4.5337
12
(11300/E0.0804 + 191)
3. N = RF
(90%
PERPETUAL PAVEMENT
The pavement having a life of 50 years or
longer is termed as a perpetual pavement.
If the tensile strain caused by the traffic in the
bituminous layer is less than 70 micro strains,
the endurance limit of the material, the
bituminous layer never cracks (Asphalt Institute,
MS-4, 7th Edition 2007).
Similarly, if vertical subgrade strain is less than
200 micro strains, there will be little rutting in
subgrade.
In such pavement design concept, different
layers are so designed and constructed that
only the surface layer is the sacrificial layer
which is to be scrapped and replaced with a