HiREG
Electrodes Regulator Training
DANIELI
AUTOMATION
Danieli Automation
Headquarters
Via B.Stringher, 4
33042 Buttrio (UD) Italy
REGULATION PRINCIPLES
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Standard PLC
Electrode saving
function
1. Overcurrent reaction.
TUNING PARAMETERS
Speed
Z error
REGULATOR
Pos
INITIAL
CONTACT
LOGIC
V
I
Z measure
REACTOR POSITION
PRIMARY VOLTAGE
CURRENT VALUE
TAP CHANGER POSITION
SET-POINT
CALCULATION
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Z set
Regulation Algorithm
Ki * I Ku * U = 0
Main Parameters:
PAR. I , PAR. U
Ki
Kiph
Ku
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EAF
HiREG
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HIREG HYDRAULIC
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Unlocking
Valves
Line Pressure
transducers
Regulation
Valves
Accumulators
Counter Pressure
Transducers
Counter Pressure
Regulation Valve
Inlet
Outlet
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MV TYPICAL LAYOUT
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Transformer HV-MV
Breaker
P.F. Compensation
Series Reactor
Furnace transformer
Secondary system and Electrode
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PT and CT connection
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50Hz
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5/5 A
Diris
Trafo connection Delta/Delta
Important :always verify short circuit condition for CT (TA)
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5/5:3 A
Important :always verify short circuit condition for CT (TA)
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5/5:3 A
Important
:always
verify
shortS.p.A.
circuit
condition
for
CT (TA)
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proprietary information
of Danieli Automation
not disclosable,
not reproducible. All Rights
Reserved
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HIREG ELECTROTECNIC
Main Principles
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MV BUSBAR
P_fu+jQ_fu+jQ_react
P_fu/S_2 = 0,77-0,78
Power
Melting
Refining
SERIES REACTOR
Boring
P_fu+jQ_fu
FURNACE
TRANSFORME
R
P_arc
I_arc)
(V_arc
S_1
P_arc
P_fu
EAF
2
S_
losses
Boring :
Melting :
Refining :
CC = 6
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HIREG HW INTERFACES
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HIREG_WC_REM
DATATOFURNACEPLC
dpcoupler
:64bytes
STRCT:
EREG_REM
DBW000
INTF_WS_WATCHDOG_RG
watchdog
IN
030000
Always
changing
00
DBX002.00
INTF_BS_GEN_FLT
Regulatorgenericalarm
BB
0>1
1=true
00
DBX002.01
INTF_BS_TRP_FLT
Regulatorhigherpriorityfailure
BB
0>1
1=true
00
DBX002.02
DBX002.03
DBX002.04
INTF_BS_BRK_OPN_CNS
furnacebreakeropenconsent
BB
0>1
1=true
00
DBX002.05
DBX002.06
INTF_BS_ARC_ON
FurnaceArcOn
BB
0>1
1=true
31
DBX002.07
DBX003.00
INTF_BS_ELS_LW_QTA
Electrodeshaveallreachedrequestedquota
BB
0>1
1=true
31
DBX003.01
DBX003.02
DBX003.03
DBX003.04
INTF_BS_EL_CUR_HIGH
Phase123cumulativehighcurrent
BB
0>1
1=true
00
DBX003.05
INTF_BS_EL_CUR_HHIG
Phase123cumulativehighhighcurrent
BB
0>1
1=true
00
DBX003.06
DBX003.07
DBX004.00
INTF_BS_EL1_LW_QTA
Electrode1hasreachedrequestedquota
BB
0>1
1=true
DBX004.01
INTF_BS_EL1_CUR_HIGH
Electrode1highcurrent
BB
0>1
1=true
00
DBX004.02
INTF_BS_EL1_CUR_HHIG
Electrode1highhighcurrent
BB
0>1
1=true
00
DBX004.03
INTF_BS_EL1_POS_FLT
Electrode1Encoderfault
BB
0>1
1=true
00
DBX004.04
INTF_BS_EL1_SP_ZERO
Electrode1speediszero
BB
0>1
1=true
00
DBX004.05
INTF_BS_EL1_HISP_VLV
Electrode1highspeedvalveopeningcommand
BB
0>1
1=true
33
DB 156
To Furnace PLC
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DB 156
DBX010.00
INTF_BS_RCT_BRK_CLS_ENA
B
Saturablereactor:furnacebreaker
closingenabled
BB
0>1
1=true
31
DBX010.01
DBX010.02
INFT_BS_RCT_CUR_REACH
Saturablereactortargetcurrentis
reached
BB
0>1
1=true
31
DBX010.03
DBX010.04
INTF_BS_RCT_CUR_ALR_HIG
H
Saturablereactorcurrentoverhigh
limitSTOPCONVERTER
BB
0>1
1=true
31
DBX010.05
INTF_BS_RCT_CUR_ALR_LOW
Saturablereactorcurrentunderlow
limitSTOPCONVERTER
BB
0>1
1=true
31
DBW012
INTF_WS_EL1_VLT_RG
electrode1_voltage
IN
01200
01200
00
DBW014
INTF_WS_EL1_CUR_RG
electrode1_current
IN
050.00
KA
05000
00
DBD016
INTF_WS_EL1_POS
electrode1actualabsoluteposition
FL
06000
mm
06000
33
DBW020
DBW042
INTF_WS_PRIM_VL
Primaryvoltage
IN
042.00
KV
042.00KV
00
DBW052
INTF_WS_RCT_CUR_REF
Saturablereactorcurrentreference
IN
01650.0
016500
31
DBW054
INTF_WS_RCT_CUR_LIM_HIG
H
Saturablereactorcurrenthighlimit
value
IN
01650.0
016500
31
DBW056
INTF_WS_RCT_CUR_LIM_LOW
Saturablereactorcurrentlowlimitvalue
IN
01650.0
016500
31
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DB 156
DBW100
INTF_WC_WATCHDOG_RG
watchdog
I
N
030
000
Always
changing
00
DBX102.0
0
INTF_BC_EL1_LIFT_RG
electrode1lifting(regulator)
B
B
0>1
1=true
00
DBX102.0
1
INTF_BC_EL1_LOWR_RG
electrode1lowering(regulator)
B
B
0>1
1=true
00
DBX102.0
2
INTF_BC_EL1_AUTO_RG
electrode1automatic(regulator)
B
B
0>1
1=true
00
DBX102.0
3
INTF_BC_EL1_UNL_RG
Electrode1unlocked(regulator)
B
B
0>1
1=true
00
DBX102.0
4
INTF_BC_EL1_HIGH_RG
electrode1inhighpos.(regulator)
B
B
0>1
1=true
00
DBX102.0
5
INTF_BC_EL1_LOW_RG
electrode1inlowpos.(regulator)
B
B
0>1
1=true
00
DBX102.0
6
INTF_BC_EL1_HSPD_RG
electrode1highspeed(regulator)
B
B
0>1
1=true
00
DBX102.0
7
DBX103.0
0
DBX103.0
1
DBX103.0
2
DBX103.0
3
DBX103.0
4
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DBX108.00
INTF_BC_ARC_INT_CMD
furnacebreakerarcinterruption
(command)
B
B
0>1
1=true
00
DBX108.01
INTF_BC_BRK_CLS_STA
furnacebreakerclosed(status)
B
B
0>1
1=true
00
DBX108.02
INTF_BC_BRK_OPN_CMD
furnacebreakeropeningrequest(command)
B
B
0>1
1=true
00
DBX108.03
INTF_BC_CLAMPS
electrodesclampsmode
B
B
0>1
1=true
00
DBX108.04
INTF_BC_MAINT
Furnaceinmaintenancemode
B
B
0>1
1=true
00
DBX108.05
INTF_BC_HEAT_END
FurnaceHeatEnd
B
B
0>1
1=true
00
DBX108.06
INTF_BC_BCK_END
FurnaceBucketEnd
B
B
0>1
1=true
00
DBX110.00
INTF_BC_RCT_AUTO
Saturablereactorautomaticmode
B
B
0>1
1=true
31
DBX110.01
INTF_BC_RCT_RUN
Saturablereactorisrunning
B
B
0>1
1=true
31
DBX110.02
INTF_BC_RCT_BYP
Saturablereactorisbypassed
B
B
0>1
1=true
31
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DB 156
DBW112
INTF_WC_PRIM_VLT
primaryvoltage
IN
050.00
kV
05000
0
0
DBW114
DBW116
DBW118
INTF_WC_TAP_POS_RG
tapchangerposition
IN
132
132
0
0
DBW120
INTF_WC_CUR_SET_RG
currentcurveposition(SET)
IN
16
16
0
0
DBW122
INTF_WC_RCT_POS
reactorposition
IN
16
16
0
0
DBW124
INTF_WC_ACT_PWR
Activepower
IN
01000.0
MW
010000
0
0
DBW126
INTF_WC_RCT_PWR
Reactivepower
IN
01000.0
MVA
R
010000
0
0
DBW128
INTF_WC_COSPHY
Cosphy
IN
01.000
01000
0
0
DBW142
INTF_BC_RCT_CUR_TRG_MA
N
Saturablereactortargetcurrentin
manualmode
IN
01650.0
016500
3
1
DBW144
INTF_BC_RCT_CUR_ACT
Saturablereactorrealcurrent
IN
01650.0
016500
3
1
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HIREG OWS
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Reference document:
Admittance Table
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CT Settings
KI-KA Automatic
calculation
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KI
KA
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Regulation
Valve settings
Additional
Settings
V/I presence
PI Regulator
settings
Notch Filter
Settings
Touch Down
Settings
Electrode
Speed settings
Boring phase
Settings
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Phase Balance
PHASE 1
PHASE 2
PHASE 3
PHASE BALANCE
CURRENT
ARC LENGHT
PHASE BALANCE
0,9
CURRENT
1+
ARC LENGHT
PHASE BALANCE
0,9
0,9
CURRENT
1+ 1
1+ 2
(-1 + 2)
(-1 2)
(+1 2)
ARC LENGHT
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400
EL2
EL1
300
200
speed [mm/s]
Sequence:
1. Zero Valve
2. BIAS 1 mm/s
3. Linearization
EL3
100
0
-10000
-6000
-2000
-100
2000
6000
10000
reference [mV]
-200
-300
Automatic cycle
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Maintain symmetric
system response
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Backpressure
Trend
Set Points
Valve
Parameters
Alarms
Line pressure
Trends
Line Pressure
alarms
Switching
Settings
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Dispatcher
settings
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Commissioning manual
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