SF6 CB by HKR

SF6 CIRCUIT BREAKERS
PRESENTATION
BY
HITESH KUMAR
MANAGER(T)
PROTECTION
DELHI TRANSCO
LIMITED

DTL NETWORK
1.
2.
3.
4.
5.
6.
7.
8.
9.
400 kV Substations:
3 nos.
400/220/33 kV Pr. Tarns:
12 nos.
Installed Capacity 400 kV:
3780 MVA
400 kV Lines:
230 ckt.
Kms
400 kV CBs:
58 nos.
220 kV Substations (23 AIS,7 GIS):
30
nos.
220/66-33/11 kV Pr Trans:
83 nos.
Installed Capacity 220 kV:
8790 MVA
220 kV Lines:
590 ckt.

SF6 CB 220 kV AIS

SF6 CB 220 kV (GIS)

SF6 CB 220 kV (GIS)

CB (GIS)

CB (GIS)

PREFACE
SF6 circuit breakers utilise the excellent arc

quenching performance and high level
dielectric strength of SF6 gas.
The interrupting unit is puffer type. The gas
flow through the extinguisher nozzle puffed
by a puffer cylinder and piston extinguishes
the arc.
The moving contact system is connected to
operating mechanism.
The operating mechanism is operated by
compressed
air/spring
force/hydraulic
pressure for closing/opening operations.

FEATURES
SF6 gas circuit breaker has the following
features:
1.Superior
Interrupting
Capability:
The
breaker can successfully interrupt high short
circuit current with high rates of rise of TRV,
Short line faults, out of phase faults,
Capacitive
current
without
generating
dangerous over voltages.
2.Low Operation Noise: Since the break is
sealed off from atmosphere there is no gas
exhaust noise during operation.
3.Simple Construction & Compact Size: The

FEATURES
4. Easy
Installation,
Inspection
&
Maintenance: As the construction is
simple, the installation & inspection is very
easy and since the deterioration of SF6
gas is negligible and erosion of arcing
contact by arcing in SF6 gas is very little,
the maintenance interval is very long.
5. High Safety: Since SF6 gas is physically
non-toxic
and
non-inflammable,
the
breaker can be operated safely.

CB MECHANISM
For operating tasks hydraulic spring operating mechanisms,

as a combination of hydraulic operating element and spring
energy storage system, offer the great:
Spring energy storage
Long-term stability and temperature independence of the
energy storage device
Hydraulic fluid as energy carrier
Wear-free cylinder-piston unit for power transmission
Integrated, wear-free hydraulic damping
No external high-pressure friction seals, no pipe unions in the
hydraulic systems
(no oil leakage)
Hydraulic system hermetically sealed against atmosphere
(no corrosion)
Pressure vessel regulations do not apply to the operating
mechanism

MAIN COMPONENTS
A.
B.
C.
D.
E.
F.
G.
H.
I.
J.
MECHANISM HOUSING
INTERRUPTING UNIT
SUPPORT UNIT ASSEMBLY
SHAFT SEAL & ABSORBENT
GAS SYSTEM
AIR /HYDRAULIC SYSTEM
LOW PRESSURE PROTECTION SYSTEM
OPERATING MECHANISM
CONTROL CIRCUIT
SF6 GAS
SF6
CIRCUIT
BREAKERS
Merits of SF Gas
6
High dielectric and insulating properties of the gas.

Excellent extinguishing ability.
Non-flammable.
Non-corrosive.
Odourless and colourless.
Toxicity is almost zero for all practical purpose.
Heavier than air.
Longer life of contacts due to absence of oxygen and
carbon molecules in the gas.
Breaker size and dimensions are smaller as compared
to ABCB/OCB of the same kV rating.
Maintenance involves only on the operating system.
This is an advantage since maintenance aspects of the
interrupter parts are very minimum (Practically nil).

RATINGS (220 kV CB)
Type:
Rated Voltage:
245
Rated Insulation Level:
Rated Frequency:
Rated Normal Current:
Rated S/C Breaking Current:
Rated S/C Making Current :
Rated Short Time Current:
Rated Break Time:
cycles)
Operating Sequence:
200-SFM-40A
kV
1050 kVp
50 Hz
3150 A
40 kA
100 kA
40 kA (3 sec)
60 ms (3
O-0.3sec-CO-

RATINGS (220 kV CB)
Operating Mechanism:
Closing:
Opening:
Air Pressure:
SF6 Gas Pressure:
20C
Closing Time:
Opening Time:
Pole Discrepancy:
Auxiliary Supply for:
Motors, Heater etc:
By Spring force
By Pneumatic force
15 kg/sq cm
6 kg/sq cm at
100 ms
30 ms
3.3 ms
415 V AC

RATINGS (400 kV CB)
Type:
Rated Voltage:
420
Rated Insulation Level:
kVp
Rated Frequency:
Rated Normal Current:
Rated S/C Breaking Current:
Rated S/C Making Current :
Rated Short Time Current:
rating Sequence:
3min-CO
3AT
kV
520/610/1425
50 Hz
2000/3150 A
40 kA
100 kA
40 kA (1 sec)
O-0.3sec-CO-

RATINGS (400 kV CB)
Break Time:
cycles)
Closing Time:
Opening Time:
Arcing Time:
Dead Time:
PIR Insertion Time:
40 ms (2
100 ms
22 ms
18 ms
300 ms
8(+2/0) ms

RATINGS (400 kV CB)
Hydraulic Pressure:
350
Quantity of Hydraulic Oil:
Nitrogen Pressure:
20C
Pressure Range:
SF6 Gas Pressure:
20C
Auxiliary Supply for:
Motors, Heater etc:
CB operation:
bar
21 lit
200 bar at
250-350 bar
7.5 bar at
415 V AC
220 V DC

MAINTENANCE SCHEDULE

MAINTENANCE
RECOMMENDED MAINTENANCE
PROGRAMME (OEM):
TIME WISE
EVERY WEEK:
Patrol Inspection
EVERY YEAR:
Periodical Inspection
EVERY 6th YEAR:
Overhaul Inspection

MAINTENANCE
PROGRAMME (OEM):
OPERATIONS WISE
INSPECTION/RENEWAL OF MAIN
CONTACTS
Rated S/C Current Interruptions:
Operations
Rated Current Interruptions:
Operations
Small Current Interruptions:
Operations
20
2000
4000

MAINTENANCE
PROGRAMME (OEM):
OPERATION WISE
INSPECTION/RENEWAL OF
OPERATING MECHANISM: 5000 Operations

MAINTENANCE SCHEDULE DTL
Sr. No.
A.
a.
b.
c.
ACTIVITY
Checking of SF6 gas pressure
Checking of oil leaks from
Grading Capacitors
SF6 gas leakage test
SHUT DOWN/
WITHOUT
SHUT DOWN
PERIODICITY
W S/D
S/D
Daily
Y
S/D
SOS

Sr. No.
ACTIVITY
I.
a.
b.
c.
d.
e.
SHUT DOWN / PERIODICITY

WITHOUT
SHUT DOWN
HYDRAULIC OPERATING
MECHANISM
(i) Checking of oil level
(ii) Replenishment/ topping up of oil
Checking of oil pressure
Checking of oil leaks
Checking of oil pressure drop
during duty cycle operation check
Checking of auto-starting/ stopping
of oil pump.
W S/D
S/D
W S/D
W S/D
S/D
Daily
SOS
Daily
Daily
Y
S/D

Sr. No.
a.
b.
c.
d.
e.
ACTIVITY
II. PNEUMATIC OPERATING
MECHANISM
Functional checking of auto-starting
of air compressors and dryers
Maintenance of Air Dryer
Checking of air pressure drop
during duty cycle operation
Maintenance of compressors & Air
storage tank in pneumatic operating
mechanism
Lubrication of pneumatic operating
mechanism
SHUT DOWN PERIODICITY

/ WITHOUT
SHUT DOWN
S/D
Y/SOS
W S/D
S/D
HY
Y
S/D
2Y
S/D
2Y

Sr. No. ACTIVITY
a.
b.
c.
d.
e.
BREAKER OPERATION
CHECKS
CB Operating Timings
Checking of Pole discrepancy
relay
Functional checks, duty
cycle
operation including rapid re-closing
(0-0.3s-CO)
Checking of all operation
lock-outs
Checking of all interlocks
SHUT DOWN/
WITHOUT
SHUT DOWN
PERIODICITY
S/D
S/D
Y
Y
S/D
S/D
S/D

Sr. No. ACTIVITY
f.
g.
h.
i.
j.
k.
BREAKER OPERATION
CHECKS
Checking of pressure setting
(oil/air/gas)
External Cleaning of Breaker
Interrupter, Support insulators
and Grading Capacitors
Capacitance and tan measurement
of grading capacitors
Dew point measurement of SF6 GAS
i) Measurement of dynamic contact
resistance (DCRM)
Measurement of static contact
resistance
SHUT DOWN/ PERIODICITY

WITHOUT
SHUT DOWN
S/D
S/D
SOS/Y
S/D
S/D
S/D
3Y/SOS
3Y/SOS
S/D

Sr.
No.
a.
a.
b.
c.
d.
ACTIVITY
MEASUREMENT/TESTING
Checking of healthiness of
Operation Counter
CONTROL CABINET
Checking of tightness of all cable
terminations in MB
Checking of door sealing gaskets
and replacement thereof, if
necessary
i) Repainting of metallic surfaces
(if required)
ii) Vermin Proofing
Checking of space heater

WITHOUT
SHUT DOWN
S/D
S/D
W S/D
W S/D
S/D
2Y
Y
W S/D

Sr. No. ACTIVITY

MAJOR MAITENANCE &
OVERHAUL

WITHOUT
SHUT DOWN
S/D
7Y/
Manufacturer
recommendation

CB OPERATING MECHANISM
SF6Operating
CIRCUIT
BREAKERS
Mechanism (GIS CB)
Type of mechanism
: AHMA-4.2
Energy (last O)
: 4.0 kJ
Piston Stroke
: 205 mm
Piston rod diameter
: 18 / 20 mm
Duty cycle
: CO-CO
Adaption
: vertical/horizontal
No./size of springs
: 8x 485 mm
System Pressure
: 480 bar
Weight
: 291 kg
Charging time CO : 28 sec
Oil filling quantity : appr. 2.0 litre

Operating Mechanism (GIS CB)
Operating Mechanism (GIS CB)

GCB Drives AHMA 4 - Hydraulic Functions
Open
Close
Spring stroke switch

Auxiliary switch
High
Pressure
Contact unit
Piston rod
Pressure relief bolt
Pressure release screw
Pump motor
Pump element
Storage piston
Connecting rod
Throttling screw CLOSE
Pilot valve Close
Pilot valve Open
Interlocking bolt
Change over valve
Throttling screw OPEN
Casing half
Disc springs
Low
Pressure

Damping principle
Piston rod
Interlocking bolt
Piston rod
Z - Channel
CLOSE Damping
ring
Damping contour
Damping contour
OPEN Damping
ring
Vicinity of OPEN damping
Vicinity of CLOSE damping

Motor
Supplier: Groschopp
Compound motor 220 V, 1100 W
Bevel wheel pair
Combination of 15 teeth Steel and
30 teeth Plastic (Acetal)
Reduced wear of the teeth
Reduced Noise during operation
Ratio 2:1; module 2,5
Motor
Bevel wheels
Pump
SF6Operating
CIRCUIT
BREAKERS
Mechanism (GIS CB)
Pump element with Non - return valve
Direction of oil flow
Non return valve
Valve
springplate
loaded
Stroke
of piston
due
to rotation
of eccentric
shaft
Spring
Piston
Eccentric shaft
2/2 directional control

valve
Gives a short pressure
impulse to operate
change-over valve
Gear ratio 4:1 amplifies
small magnetic force to
handle big hydraulic
force
Over voltage factor = 5
4 x FMag
1
Pilot valve with coil
FMag
4

Pilot valve - oil flow
Position CLOSE
Position OPEN
Only for a short period of approx. 10-30 ms
4 x FMag
FHydr FSpring
R
Condition for switching
4 x FMag > FSpring + FHydr

Interaction Pilot valve / Change over valve
Position OPEN
Position CLOSE
Pilot
valve
CLOSE
Pilot
OPENvalve
Throttling
screw
CLOSE
P
Top
of rod
piston
Z
Bottom
of
piston rod
T
Throttling
screw
OPEN
Working cylinder
Change over valve
Change Over Valve
High oil flow

Differential piston, divided for accurate alignment
Hardened metal seats (cavitations due to high velocity of
flow)
Nozzle for damping, boring for pressure compensation (latch)
Spring snap keeps shaft in OPEN position if no pressure is
applied
Nozzle
Spring snap
Boring
Metal seats (sealing)
Shaft
Piston
OPEN
Position

Change Over Valve - Position OPEN
Differential piston principle:
Pressure applied areas:
A1: Area of rod, A2: Area of ring, A3: Area of piston
Relations of areas: A3> A2 Important for OPEN, A1 + A2 > A3
Channels: P - Top of piston rod, Z - Bottom of piston rod, T - Tank

Change Over Valve - Position CLOSE
Differential piston principle:
Pressure applied areas:
A1: Area of rod, A2: Area of ring, A3: Area of piston
Relations of areas: A3> A2, A1 + A2 > A3 Important for CLOSE
Loss of volume due to closing operation
CB MECHANISM
OPERATION

CB Pole Dismantling

CB Pole Dismantling

CB Pole Dismantling

CB Pole Dismantling

CB Pole Dismantling

Operating Rod & Sealing Rings

Removing Fixed Contacts

CB Pole Dismantling

Fixed Contacts

Absorbent

Moving Contacts

Insulated Coupling Rod

Insulating Rod

Moving Contacts

Moving Contacts

Moving Contacts



CB MECHANISM

Maintenance 400 kV CB ABB



Technical Data
Rated voltage kV up to 253
Rated power-frequency withstand voltage, 1 min to earth kV 460
Rated power-frequency withstand voltage, 1 min across open contacts kV up to 530
Rated lightning impulse withstand voltage, 1.2/50 s to earth kV 1050
Rated lightning impulse withstand voltage, 1.2/50 s across open contacts kV 1050
Rated frequency Hz 50/60
Rated continuous current A 3150
Rated short-time withstand current, 3 s kA 50
First-pole-to-clear factor 1.3/1.5
Rated short-circuit breaking current kA 50
Rated short-circuit making current, peak value kA 135
Rated filling pressure of SF6-gas (20 C) kPa 680
Minimum functional pressure of SF6-gas (20 C) kPa 600
Rated opening time ms 19 (+0/-5)
Rated break time ms 39
Rated closing time ms 60 (+0/-10)
Auto reclosing dead time ms 300
Rated operating sequence O-0.3s-CO-1min-CO or CO-15s-CO
High-speed auto-reclosing single or three phase
Design ambient temperature C -15/+40
Weight per pole (incl. operating mechanism) kg 815
Energy storage
Type disk springs
Number pcs 8
Pump drive
Motor type compound motor
Rated voltage VDC 110-125/220-250
Operating current A 6/3
Start-up current A 30/20
Power consumption W 660
Operating mechanism heating
Anti-condensation heating W 70
Protection class
Protection class of operating mechanism housing (Indoor/Outdoor) IP 51/IP 54
CB OPERATING TIME
MEASUREMENT

SPEED MEASUREMENT
CB TRIGGERED TO OPEN
Motion
10 mm/div
Coil Current
0.2Amp/div
Aux Contact
Aux Contact
Main
Contact C
Main
Contact B
Main

CB TRIGERRED TO OPEN
CB TRIGGERED TO CLOSE_OPEN
CB OPERATING TIME MEASUREMENT
Comparision for Gap of Electrodes:

SF6/Air/Vacuum/Oil
DTL Network
CB Specifications
CB Requirement
Maintenance
Testing
Test Reports
GIS CB
SF6 gas
IEC To study

SF6 CB by HKR

Diunggah oleh

Informasi Dokumen

Deskripsi Asli:

Judul Asli

Hak Cipta

Format Tersedia

Bagikan dokumen Ini

Bagikan atau Tanam Dokumen

Opsi Berbagi

Apakah menurut Anda dokumen ini bermanfaat?

Apakah konten ini tidak pantas?

Hak Cipta:

Format Tersedia

SF6 CB by HKR

Diunggah oleh

Hak Cipta:

Format Tersedia

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 circuit breakers utilise the excellent arc

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

For operating tasks hydraulic spring operating mechanisms,

SF6 CIRCUIT BREAKERS

High dielectric and insulating properties of the gas.

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SHUT DOWN / PERIODICITY

SF6 CIRCUIT BREAKERS

SHUT DOWN PERIODICITY

SF6 CIRCUIT BREAKERS

Sr. No. ACTIVITY

SF6 CIRCUIT BREAKERS

Sr. No. ACTIVITY

SHUT DOWN/ PERIODICITY

SF6 CIRCUIT BREAKERS

SHUT DOWN/ PERIODICITY

SF6 CIRCUIT BREAKERS

Sr. No. ACTIVITY

SHUT DOWN/ PERIODICITY

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

Operating Mechanism (GIS CB)

Spring stroke switch

SF6 CIRCUIT BREAKERS

Vicinity of OPEN damping

Vicinity of CLOSE damping

SF6 CIRCUIT BREAKERS

Non return valve

SF6 CIRCUIT BREAKERS

2/2 directional control

Pilot valve with coil

SF6 CIRCUIT BREAKERS

Condition for switching

4 x FMag > FSpring + FHydr

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS

Change Over Valve

High oil flow

Metal seats (sealing)

SF6 CIRCUIT BREAKERS

SF6 CIRCUIT BREAKERS