PRINCPLES,APPLICATIONS,TESTING AND
COMMISSIONING
HELD AT PROFESSIONAL SKILLS
TRAINING CENTRE, KAINJI
FROM 10 -14TH MARCH, 2008
BY
PROTECTION,CONTROL AND
METERING
08/07/15
Topics To Be Covered
Transformer Principles
Transformers
Right-Hand Rule
Magnetic Flux
Magnetic Induction
Left-Hand Rule
Turns Ratio
Transformer Losses
Transformer Types
08/07/15
Topics To Be Covered
(Contd)
Tap Changers
Off-Load Tap Changer
On-Load Tap Changer
Phase Angle Control
Transformer Connections
Single-Phase Circuits
Two-Phase Circuits
Three-Phase Circuits
08/07/15
Transformer Maintenance
Insulation (AC Resistance) Testing
High Potential Testing
Turns Ratio Testing
Polarity Testing
Power Factor (Loss Factor) Testing
Excitation Current
DC Winding Resistance
Polarization Index test
Insulating Fluid Dielectric
Dissolved Gas Analysis
08/07/15
Topics To Be Covered
(Contd)
08/07/15
Introduction
08/07/15
Introduction (Contd)
The
In
Introduction (Contd)
A transformer,
however, depends on a
Constantly changing magnetic field to
transmit power.
The wires are fixed, and the magnetic
field moves. This continual movement
of oscillating magnetism is set up by the
50 Hz AC power supply.
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Origin of Simple
Electromagnet
When
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Principle of Electromagnetic
Between
Principle of Electromagnetic
Induction (Contd)
Whenever
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Lenzs Law
The
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instantaneous induced
electromotive force (emf) acts in a way
to oppose the flux inducing it.
This is indicated by the minus sign in
the equation.
=-N d
dt
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magnetic circuit
The windings (primary and secondary,
and tertiary)
Solid insulation materials of the
windings and core
Tank enclosure
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and leads
Coolants (Insulants) and cooling
arrangement
Taps and tap-changing arrangement
Protective gear, circuit breakers,
protective relays
Other auxiliary equipment
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Magnetic Circuit
The
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Windings
The primary and secondary windings include
clamping arrangements.
There are four types of coils or windings used
on core-type transformers, these having the
following designations:
Spiral type
Crossover type
Helical type
Continuous disc type
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Tank Types
Plain
sheet steel
Boiler plate with external cooling tubes
Radiator tanks
Tanks with separate coolers
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Bushings
Bushings
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Insulants or Coolants
Air,
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Tap-Changing Arrangement
Tappings
Insulation System
Insulation
system is made up of
Liquid coolant
Solid insulating materials
The life of the transformer depends
primarily on the life of this insulation
08/07/15
Principle of Operation
For the purposes of understanding the main
principle of operation of transformers, a twowinding transformer would be considered.
In its simplest form, the two-winding
transformer consists of two coils of wire
primary P and secondary S. Insulated from
each other and wound on a common iron core
The core may take one of many forms, such
as a toroid or a rectangular frame.
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Diagram of Transformer
Laminated core
Laminated core
E2
V1
E1
V2
Mutual or useful
Flux
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Principle of Operation
(Contd)
Each
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Principle of Operation
(Contd)
In
Principle of Operation
(Contd)
Consequently,
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Principle of Operation
(Colntd)
This
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Basic Transformer
Relationship (Contd)
Since
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Basic Transformer
Relationships (Contd)
Hence
Basic Transformer
Relationships (Contd)
The
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Basic Transformer
Relationships (Contd)
The
Basic Transformer
Relationships (Contd)
Now
Basic Transformer
Relationships (Contd)
v1 = - e1 =- m N1 cos t
= m N1 sin (t + 900)
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Basic Transformer
Relationships (Contd)
It
Basic Transformer
Relationships (Contd)
The
Basic Transformer
Relationships (Contd)
Since
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N1
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Operation On No-Load
A transformer
is said to be operated on
no-load when the secondary winding is
open-circuited.
The secondary current is consequently
zero and it is clear that the secondary
winding can have no effect whatsoever
on the magnetic flux in the core or the
current in the primary.
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Phasor Diagram of
Transformer On No-Load
10
AC
E1
V1= - E1
E2
Open end
10
10
10
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Components Of No-Load
Current (Contd)
The
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Components Of No-Load
Current (Contd)
The
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I w = I 0 cos
I = I 0 sin
I1
Io
V1
Ro
I2
V1
V1
I
E1
E2
Z 2 = R + X2
I1
10
2
I2
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E2
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I1 =
I2
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N2
N1
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Voltage Regulation
By voltage regulation, we are referring to
measures to ensure that voltage variation at
the secondary terminals is reduced to
practically acceptable limits
The voltage regulation V.R. is defined as the
change in secondary terminal voltage
expressed as a percentage (or p.u.) of the
secondary rated voltage under no-load
conditions:
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E2 V2
E2
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N1
E1
E2
V2
Corresponding Vector
Diagram
V1
/AE,B =
11X1
11Z1
/V,E,B = 2
B
11R1
-1
2
E1
2
o
12
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E2
/V,E,A = (1 2)
Calculation of VR
08/07/15
V1
= V . R.
Calculation of VR (Contd)
V.R. = E1A
F1
= I1Ze1cos ( e1 - 2)
F1
= I1Ze1
V1
= 11
V1
V.R. = 11
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V1
General Equation of VR
The
V.R.= [Recos+Xesin ]
V
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Transformer Losses
The losses in the transformer could be
classified into two, namely,
Core or iron losses and
Copper losses though these amount to only a
small portion of the total input power (1% to
15%)
Since the losses in a transformer are very low
compared with the output, the efficiency is very
high, varying from 85% to 99% (the larger the
transformer the higher the
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Iron Losses
The
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Hysteresis Loss
The alternating induced flux in the core
causes an alternating magnetizations of the
core at a frequency of the time-changing
magnetic flux.
These alternate cycles of magnetization can
be represented by the so-called hysteresis
loop on a B-H curve. The iron subsequently
experiences hysteresis losses. The B-H
curve is shown below
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Hysteresis Loop
B
R
C
Saturation
Normal
Magnetization
curve
N1
H=
I
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Eddy-Current Loss
Since the iron is electrically conducting, a
solid core in the presence of an induced emf
would constitute electrical paths of very low
resistance and consequently currents would
circulate within the core.
These circulating currents inside the solid
conducting core, arising out of the induced
emf, are referred to as eddy-currents.
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Eddy-Current Loss
These eddy-currents result in so-called eddycurrent loss, and produces heat which lowers
the efficiency and raises the temperature of
the windings, lowering its output capacity.
In practice, however, the effects of the eddycurrents are greatly reduced through a
process of lamination of the core.
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Tests Performed on
Transformer
Two main tests known as the
Open-Circuit (No-Load) and
Short-Circuit Tests
These tests are performed to determine the
Voltage regulation V.R.,
The efficiency n
And other equivalent circuit parameters of the
transformer without actually loading it.
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Open-Circuit Test
Wattmeter
A
C.C
V.C
A2
V
VARIAC
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Open-Circuit TestMeasurements
The ammeter measures the no-load current in
the primary, which is about 2.5% the rated or
full-load current.
The voltmeter measures the rated or full-load
voltage.
The wattmeter measures the open-circuit
power. Since the secondary current is zero,
the only copper losses are due to the no-load
current in the primary.
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:
:
I = Io sin o
X = Voc = Voc
Ic Iccos o
Short-Circuit Test
Wattmeter
A1
C.C
V.C
VARIAC
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A2
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Psc
V sc I sc
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Xel = Z2el-R2el
Short-Circuit Test-Calculation
The
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Transformer Design
The
mechanical construction
Liberal oil ducts and electrical
clearances
Current and flux densities such as to
avoid local heating
Liberal radiating surfaces
Good insulating oil.
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Insulation System
Insulation
system consists of
The liquid insulants together with
The solid insulating materials around
the windings
The insulation system isolates the
transformer windings from each other
and from the ground.
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Liquid Insulants
The
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Cooling in Transformers
No-load losses and load losses are the two
significant sources of heating considered in
thermal modeling of power transformers.
Load losses are the more significant source
of transformer heating, consisting of copper
loss due to the winding resistance and stray
load loss due to eddy currents in other
structural parts of the transformer.
08/07/15
Cooling In Transformers
(Contd)
The basic method for cooling transformers is
transferring heat from the core and windings
to the insulating coolant such as oil.
The wasted energy in the form of heat
generated in the transformers due to the
foregoing iron and copper losses must be
carried away to prevent excessive
temperature rise and injury to the insulation
about the conductors.
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Cooling In Transformers
(Contd)
Cooling
may be by
Natural circulation
Forced cooling using of fans, pumps,
etc.
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Cooling System
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Cooling System
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Cooling Method
IEC Abbreviation
Natural Thermal
Head only
Air natural
ONAN
Air blast
ONAF
Forced Oil
Circulation by
Pumps
Air natural
OFAN
Air blast
OFAF
Water forced
OFWF
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Insulation Class
Temperature Rise
(oC)
AN
60
AF
80
AN
150
ONAN
65
ONAF
65
OFAN
65
OFAF
65
OFWF
65
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Three-Phase Connections
The main connections to be considered are:
Primary Secondary
Y-Y, Y-Delta, Delta-Y, Delta- Delta
Y connections provide the opportunity for
multiple voltages, while Delta connections
enjoy a higher level of reliability (if one
winding fails open, the other two can still
maintain full line voltages to the load).
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Transformer Connections
(Contd).
Probably
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Transformer Connections
(Contd)
With these phase angles,
the center point of the Y
must the other all - or all
+ winding ends together
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Transformer Connections
(Contd)
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Y-Y Configurations
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Y- Delta Configuration
Y - Delta
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Delta Y Configurations
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Tertiary Windings
Tertiary windings, in the form of delta
connection, have been used on star-star
connected three-phase transformers and
groups.
As its name implies, a tertiary winding is
simply a third winding of a transformer unit or
group, and the general form is the closed
delta for three-phase working.
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Transformer Service
Classifications
Power Transformers
Generator Unit Transformer
Transmission Transformers
Sub-Transmission Subtraction Transformers
Distribution Transformer
Instruments Transformers
Current Transformers
Voltage Transformers
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Transformer Maintenance
Transformer Maintenance
(Contd)
The
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Protective Maintenance
Predictive
maintenance
Preventive maintenance
Corrective maintenance
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Predictive Maintenance
Predictive
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Preventive Maintenance
Preventive maintenance of transformers is an
integral part of an annual maintenance program.
It may involve monthly inspection, annual
energized testing of equipment (oil testing, gasin-oil analysis, infrared inspection), and deenergized biennial or triennial dismantling or
testing of equipment
To check every detail likely to cause trouble
(electrical insulation test, switchgear, and so
forth)
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Corrective Maintenance
Corrective
maintenance is concerned
with units which have shown some
definite warning signals (such as cloudy
oil or unusual odour).
When equipment performance begins to
tail off and the deterioration so
recognized, corrective maintenance is
carried out to pinpoint the causes.
08/07/15
Breakdown Test
Neutralization Number/Acidity Test
Moisture Content Test
Interfacial Tension Test Oil Power
Factor.
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Colour Test
Visual Examination
Specific Gravity Test
Sediment in Transformer Oil Test
Dissolved Gas Analysis.
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D-877
Cap 10
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D-1816
Cap 10
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10 15 25 30 35 40 45 50 55 60
Test
Satisfactory
Need
Reconditioning
Mineral Oil
Dielectric
Strength
23kV
< 23kV
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Neutralization/Acidity Test
Mineral oil will be oxidized when dissolved
oxygen is present
The extent of oxidation can be determined by
measurement of the acid concentration in the
oil (due to oil oxidation) according to ASTM D974.
The ASTM D-974 and D-664 are laboratory
tests whereas D-1534 is a field test that
determines the approximate total acid value of
the oil.
08/07/15
Neutralization/Acidity Test
(Contd0
The acid number or the neutralization number
is the milligrams (mg) of potassium hydroxide
(KOH) required to neutralize the acid
contained in 1 g of transformer oil.
Test data indicate that the acidity is
proportional to the amount of oxygen absorbed
by the liquid.
Therefore different transformers would take
different periods of time before sludge would
begin to appear.
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0.2
0.5
Interfacial Tension
(dynes/cm, minimum)
24
16
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10
20
30
40
50
60
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Maximum moisture
5
15
35
69
> 138
30
30
25
20
15
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Liquid Type
Test
Satisfactory y
Need
Reconditioning
Mineral Oil
Loss factor
0.5%
> 0.5%
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Liquid
Type
Test
Satisfactory
Needs
Reconditioning
3.5
> 3.5
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Gas-In-Oil Analysis
It is the most important diagnostic tool
available today for transformer maintenance.
It is the only test that can determine the
operating status of oil-filled electrical
equipment.
Insulating materials within transformers and
related equipment break down to liberate
gases within the unit.
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Fault Gases
The causes of fault gases can be divided into
three categories:
Corona or partial discharge
Pyrolysis or thermal heating, and
Arcing.
The most severe intensity of energy
dissipation occurs with arching, less with
heating, and least with corona.
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CH4
Ethane
C2H6
Ethylene
C2H4
Acetylene
C2H2
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Hydrogen
Oxides
Carbon monoxide
CO
Carbon dioxide
CO2
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Non-Fault Gases
Nitrogen
N2
Oxygen
O2
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(AC) resistance
D.C. Winding Resistance
D.C. Over-potential
Core Ground
Ground Resistance.
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for
Field detection of shorted turns and
Heavy core damage such as shorted
laminations or core bolt insulation
breakdown.
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Condition
Dangerous
1.0-1.1
Poor
1.1 1.25
Questionable
1.25 2.0
Fair
Above 2.0
Good.
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damage
Insulation cold or hot (polymers) flow or
gradual tracking due to corona in
internal voids or across the surface with
eventual breakdown due to transients or
abnormally high voltage stresses
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DC Overpotential Testing
(Contd)
The DC test voltage should be applied to the
winding in approximately 10 steps, recording
the leakage current in each step.
The leakage current is plotted against the test
voltage as the test progresses.
In this way, the condition of the equipment is
under constant surveillance and the test can
be stopped if the current is rising too rapidly.
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DC Overpotential Testing
(Contd)
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Instrument Transformers
For
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Instrument Transformers
They
Instrument Transformers
(DO)
The
Types of Instrument
Transformers
Instrument
Current
Transformers- CTs
Voltage Transformers VTs (also referred
to as Potential Transformers, PTs).
08/07/15
Types of Instrument
Transformers (Contd)
Both of these types act as insulators between
high-voltage primary and low-voltage secondary.
The primary of the VT is connected either line-toline-to-neutral, and the current that flows through
its winding produces a flux in the core.
The ratio of primary to secondary voltage is in
proportion to the turns of ratio and will usually
produce 230-240V at the secondary terminals
with rated primary voltage applied.
08/07/15
Accuracy of Instrument
Transformers
To be a useful part of a measurement system,
instrument transformers must change the
magnitude of the quantity being measured without
introducing any excessive unknown errors.
The accuracy of an instrument transformer must
either be of a known value, so that errors may be
allowed for, or the accuracy must be sufficiently
high that errors introduced by the instrument
transformer may be ignored.
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Burden of Instrument
Transformers
In
Burden of Instrument
Transformers (Do)
The
08/07/15
Burden of Instrument
Transformer (Do).
For
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IZB x I2ZB
08/07/15
ZB=VA
I2
Example 1: Sample
Calculation of CT Burden
A current
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Solution 1: Calculation of CT
Burden
The
Relay burden = Z
= 0.589
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CT Ratio
300:5
CT Ratio
800:5
100:5
400:5
900:5
150:5
450:5
1000:5
200:5
500:5
1200:5
250:5
600:5
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Example 2: Selection of CT
Ratio
Consider
a circuit to be protected by an
overcurrent relay maximum load current
of 90A.
Select the appropriate CT ratio.
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Solution 2: Selections of CT
Ratio
The
Solution 2: Selection of CT
Ratio (Contd)
For
CTR
20
Which is slightly below the rated 5A
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IEC Specification of CT
Accuracy
15 VA Class to 10 P 20
Where 15 represents the continuous VA burden
10
represents the accuracy class
P stands for protection
20
represents the accuracy limit factor
Thus for such a 15 VA burden CT rated at 5A,
the VA/load is 15/5 =3V, and will have no more
than 10% error up to 20x3 = 60 V secondary.
08/07/15
and 30.
Accuracy classes- 5% and10%
Accuracy limit factor- 5, 10, 15, 20 and
30
Rated secondary amperes 1 A, 5 A
(5A preferred)
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Transformer Protection
The
Transformer Protection
(Contd)
A further
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Differential protection
Overcurrent protection
Restricted earth-fault protection
Tank earth-fault protection
Gas generation and oil surge protection
(Buchholz relay)
Winding temperature protection.
Over fluxing protection.
Thermal overload protection.
08/07/15
Differential Protection In
Transformers
Fault
Differential Protection In
Transformers (Contd)
This
Problems of Differential
Relaying In Transformers
Transformer
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Problems of Differential
Relaying In Transformers
Phase shifts in star-delta connected
(Contd)
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Solutions to Differential
Relaying Problems In
Since the inrush current appears as an
Transformers
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Solutions to Differential
Relaying Problems In
A differential relay with reduced
Tranformers (Contd)
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Solution to Differential
Relaying Problems In
Harmonically desensitizing the differential
Transformers (Contd)
Solutions to Differential
Relaying Problems in
In the harmonic desensitization:
Transformers (Contd)
It
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Overcurrent Protection In
Transformers.
The
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Overcurrent Protection In
Transformers (Contd)
On
Restricted Earth-Fault
Protection In Transformers
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Short-Circuit Protection in
Transformer (Contd)
Three
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Short-Circuit Protection In
Transformers (Contd).
The
Winding Temperature
Protection In Transformers
Large
Winding Temperature
Protection In Transformers
Operation of one instrument is arranged
(Contd)
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Grounding Protection In
Transformers
On
grounded-neutral systems,
protection can be provided by insulating
a transformer tank from ground
And connecting it to ground through a
CT whose secondary energizes an
overcurrent ground relay.
08/07/15
Remote Tripping In
Transformers
When
Remote Tripping in
Transformers (Contd)
Remote
Remote Tripping In
Transformers (Contd)
Consequently,
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System grounding
Ungrounded
Introduction
The subject of earthing may be divided into
two.
General Equipment earthing
System neutral earthing
The main objects of earthing are to:
Reduce the voltage stresses due to switching,
lighting, faults, etc
Control fault currents to satisfactory values.
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voltage
Neutral earthing arrangement of the
system and
Local earthing resistance between the
metallic frames and earth.
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or Ungrounded Neutral
Solidly or Direct Earthing
Impedance Earthing
Arc-suppression or peterson-coil
Earthing
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Isolated or Ungrounded
Neutral System
In an isolated neutral system, there is no
physical or direct connection (I.e., infinite
impedance) between the systems neutral
and earth
This results in the zero-sequence
impedances of the generators and
transformers having infinite value, and the
network zero-sequence impedance being
determined by the earth capacitances of the
lines
08/07/15
Isolated or Ungrounded
Neutral System (Continued)
This results in the zero-sequence impedance
of the generators and transformers having
infinite values.
And so the network zero-sequence impedance
is determined by the earth capacitances of the
lines
Ungrounded neutral systems are thus in effect
capacitively grounded neutral systems, the
capacitance being the conductor capacitance
to earth.
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Isolated System-Phase
Ground Fault (Contd)
When
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Grounds
(cont)thus probably
The phenomenon
becomes an oscillating and selfperpetuating build-up in voltage, which
eventually will lead to an insulation
failure on another phase and a major
two-phase fault.
08/07/15
08/07/15
Isolated System
Disadvantages
There exists the high probability of arc
restrike when interrupting the fault current,
and this can lead to the phenomenon of
unsafe buildup of transient overvoltages in
the system, dangerous to both personnel and
equipment.
This trouble coupled with other factors led to
the adoption or grounded neutral systems in
some form.
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Impedance Earthing
MV system often use different types of
impedance earthing.
When it becomes necessary to limit the earth
fault current, a current-limiting device is
introduced in the neutral and earth.
Impedance earthing involves connecting a
resistor or reactor between the system neutral
point and earth.
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Impedance Earthing
Advantages (continued)
It
08/07/15
Impedance EarthingDisadvantages
With an impedance-earthed MV system, the
phase-earth voltage of a healthy phase can
reach 1.732 times the normal value under
earth-fault conditions, and occasionally some
5% higher.
This should, however, not pose problems with
system equipment, since the insulation level
in MV systems is based on much higher
lightning overvoltages.
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Arc-Suppression Grounding
(Continued)
The inductance of the arc-suppression-coil is
adjusted such that the inductive current due
to the coil approximately neutralizes
capacitive current through the total network
capacitance 3c, at the fault
The resultant earth-fault current is
theoretically suppressed and in any case
inadequate to maintain the the arc. Hence the
name arc suppression coil.
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Arc-Suppression Grounding
(Continued)
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Arc-Suppression Grounding
(continued)
Voltage to earth of the fault phase at the point
of fault becomes zero
Voltage on the healthy phases is increased to
1.732 times the normal value.
A resultant capacity current I-bg equal to three
times the normal line to neutral charging
current flows through the fault. This leads the
voltage of the fault phase by 90 deg.
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Arc-Suppression Grounding
(Continued)
Voltage of the faulty phase, I.e., phase voltage,
is impressed across the arc suppression coil,
and a fault current I-fbg restricted in magnitude
by the impedance of the coil, flows through the
faulted conductor, lagging the voltage of the
faulty phase by 90deg.
The capacity current I-bg and the fault current Ifbg are in direct phase opposition.
The tuned inductance is given by
L =
1
32 C
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Thank you.
Nagode.
Eseun.
Imeela.
Masabuke.
08/07/15