Summary of Contents
Definition
Terminology
Types of Chimney
Sizing of Chimney ( Mechanical Aspects)
Materials
Loading and load combination
Design Consideration
DESIGN CALCULATION ( Structural Aspects)
Calculation
Miscellaneous Components
Erection Tolerances
Inspection and Maintenance.
Minimum requirement of IS : 6533 ( tabulated summary)
Refractory & Insulation
DEFINATION
CHIMNEY IS
TERMINOLGY
TERMINOLGY...
TERMINOLGY...
TYPES OF CHIMNEY
RCC CHIMNEY
BRICK CHIMNEY
SIZING OF CHIMNEY
Where
4Q/( V)
HEIGHT OF CHIMNEY
- Height of chimney shall satisfy the requirement of draft( Actual draft = Required Draft)
- Influence of aerodynamic shadow
- Considering dispersion of pollutants
SIZING OF CHIMNEY.
DRAFT LOSS METHOD
FOLLWING DRAFT LOSS SHALL BE CONSIDERED IN THE SYSTEM ( BOILER /POWER PLANT)
A) Draft loss through chimney
B) Draft loss through duct
C) Draft loss through system
D) Draft loss due to sudden change
E) Draft loss due to bend
F ) DRFAT CREATED BY CHIMNEY = Dc = H( a -g )
where
SIZING OF CHIMNEY.
THE HIGHT OF CHIMNEY SHALL NOT BE LESS THAN THE HEIGHT OF THE
ZONE OF TURBULENT AIR LAYERS FORMED DUE TO UNEVEN HEIGHTS OF
BUILDINGS.
PLEASE REFER HANDOUTS ATTACHED. FOR IS :6533 ANNEXURE-A
HEIGHT OF AREDYNAMIC SHADOW:
FOR TYPE-1
HS =0.36 B +2.5 Hb
HS = 0.36 B + 1.7 Hb
HS = 0.36 ( B+X) + Hb
where
Hs = height in meter of AD shadow
H= height of chimney
Hb = height of buildings in meter
SIZING OF CHIMNEY...
MATERIALS
It depends also as per code ( Is 1363 , IS 3640 as IS code ,BS4190,BS 4360 etc)
IMPOSED LOAD
EARTHQUAKE LOAD
LOAD COMBINATION
DESIGN CONSIDERTAION
PROVISION COVERED IN STRL DESIGN(IS 800)
MINIMUM THICKNESS
ALLOWABLE DEFLECTION
ALLOWANCE FOR CORROSION
ALLOWANCE FOR TEMPERATURE
ALLOWABLE COMPRESSIVE STRESS IN CIRCULAR SHELL
DUE TO DIRECT LOAD AND BENDING MOMENTS
STRESSES DUE TO EARTHQUAKE
BASIC DIMENSION
Basic dimensions are HEIGHT AND CLEAR DIAMETER as per mechanical design.
Clear diameter is nominal dia. Of the shell for unlined or partially lined chimney .
For fully lined , clear diameter is the lined inside dia at top.
If technological reasons ,the dia is less than 500 mm shall be reduced at top
providing constricting passage locally at the top.
For height more than 40 meter should have flare at the bottom.
Minimum height of the flare = 1/3 of the total height of the chimney.
Minimum outside diameter of unlined chimney at top =1/20th of the height of the
chimney.
Minimum outside diameter of the flared at base =1.6 times of o/s dia. at top.
MINIMUM THICKNESS
ALLOWABLE DEFLECTION
h/200
WHERE h= UNSUPPORTED HEIGHT OF THE CHIMNEY
ALLOWANCE ON TEMPERATURE
0-200
Kt 1
Temperature
250
300
0.75
0.67
350
0.6
(Clause - 7.81)
400
0.5
INCREASES INSTRESS
FOUNDATION
DESIGN CALCULATION
Where , C = Shape factor for chimney , 0.7 for circular cross section without strakes
1.2 for circular cross section with strake
qk =Static wind pressure at the mid point of the K TH zone in Pa
hk = Height of KTH zone strip in meter
dk = External Diameter of Chimney of KTH zone in meter
g (mx)
1/2
(mx2)
Where,
m = Mass of the zone including lining in kg
x = Deflection of the same zone due to force equal to gravity acting its mass
normally at the mass center with the base fixed and top free , in mtere
g = rate of gravitation acceleration = 9.8 m/ s2
The dynamic force acting at the center of the j th zone of the chimney in the 1st mode of natural oscillation ( Up
to 80 meter tall chimney)
Pdyn, 1j = Mj 1 1J
Where
Mj = Mass of the j th zone in kg concentrated at center
1 = Dynamic coefficient as per Table 5 of IS : 6533
= Y IJ Y1k Pst,k mk
k=1
Y1k2 k Mk
k=1
Where
Mj = Mass of the K th zone in kg
Y 1J , Y1k = Relative ordinates of mode ( refer example)
r = nos. of zone
mk = coefficient of pulsation as per Table-6 of IS: 6533
TOTAL DEFLECTION
Mk = M ST,K +
Yk = YST,K +
(Pdyn.k)2
(Mdyn.k)2
(Ydyn.k)2
The design horizontal seismic co-efficient Ah for a structure shall be determined by the following expression:
( Ah) = (Z I Sa/g)/2R
Where
Z = Zone factor given in table 2 ( is for max. considered Earthquake and service of life)
I = Importance factor
-table 6 ( Functional use of structural)
R = response reduction factor -table 7(Depending on ductile or brittle deformation)
Sa/g = average response acceleration co efficient for rock (or) soil sites as given by Fig-2
This fig-2 is 5 % damping spectra for concrete.
For any other material the factor given in Table-3 of IS 1893 shall be multiplied to Sa/g value
=
=
=
=
68.17 Kn
2114 kN-m
301 kN
29.15 kN
=
=
330.15 kN
12910 kN-m
2
2
=
(1*q*b )/ t
=
0.61*2.88*((295)^2)/(32^2) =
149.30
<165N/Sq.m 32 mm thickness of base plate is
O.K
otherwise
=
2788*0.295 = 822.46 KN
=
((2788*0.295)*0.336*0.336)/2
=
46.43
KN.m
F=
M/Z
Z=( t * l 2)/6 = (t*336*336) /6
F= 46.43 /Z
165 =(46.43*10^6*6)/(t*336*336)
t (Required) =
Prov. 16 mm stiffener plate.
14.96mm
48
4.50m
218.54
(3.14/4)*5.6*5.6*0.8*120*1.25(
1925
=
=
KN
=
224.25
Vcr = 5 D X f
Where
f= natural frequency in Hz
D = diameter of chimney at top in meter
the critical velocity is with in the range 0.5 to 0.8 times of design wind
velocity for lined / partial lined chimneys
the critical velocity is with in the range 0.33 to 0.8 times of design wind
velocity for unlined chimneys
MISCELLANEOUS COMPONENTS
INSPECTION DOOR
Suitable door for access near the base shall be used for internal Inspection and ash removal
( min. Size: 500 mm wide x 800 mm high)
PLATFORM ,HANDRAIL & LADDER
For erection , service of warning lamps ,earthling,inspection ,sampling ,approach to other instrument connection if
any. (minimum width =800 mm)
This is supporting chair given on the base of chimney to holding the stack with foundation.
The minimum thickness of gusset shall be 8 mm
LIGHTENING ARRESTOR
Suitable Aviation lamp to be provided. Recommended nos and position of the same depending upon the height of
chimney as per fig -4
BAFFLE PLATE
When there are two or more breach opening or flue entering , baffles plate to be provided to properly direct the gases without
interfering with each other.
These baffles plate shall be properly insulated.
ERECTION TOLERANCE
x
a
Description
IS 6533 CODE
Minimum clear flue dia for lined
1
500 mm inside Dia
stack
1/3 rd height for stack ht >/= 40 m to provide better
2 Flare requirement
stability
1/20 th of cylindrical portion for unlined,
3 Minimum OD of stack at top
1/25 th of cylindrical portion for lined
Minimum OD at base for flared
4
1.6 times diameter at top
stack
based on( stress + deflection ) analysis+corrosion
allowance
5 Minimum shell thickness
Should not be < 6 mm
Should not be <1/500 of Dia at that location
6 Allowable deflection at top
height of stack /200
dead load + wind load
7 Load combinations for analysis dead + earthquake
dead load+lining+imposed (platform) + wind load
dead load+lining+imposed (platform) + earthquake
For this combination allowable
load
stress, 33% more allowed
8 Dynamic analysis/ Resonance Check