Weightometers
ROM
W 1
SAG
W 2
A Recommended
Weightometer Setup
B e lt # 1
S a m p lin g
T ow er
L e s s th a n 7 0 m e te rs
B e lt # 2
S t o c k p ile
W1
L e s s th a n 7 0 m e te rs
A b o u t 1 2 m e te rs
W2
B e lt # 3
A b o u t 1 2 m e te rs
The Weightometer
Installation Needs to
be Correct. [1]
The Weightometer
Installation Needs to
be Correct. [2]
The Weightometer
Vulnerability
The only purpose of showing the following formula is to show the
weakness of weighing systems. The force P exerted on the scale in pounds
normal to the belt is as follows:
P=[nQLcos/I2]+[2TD/L]+[24EID/L3]
Where:
n is the number of conveyor mounted idlers,
Q is the normal conveyor belt loading in pounds per foot of length,
L is the spacing between idlers in inches,
T is the tension in conveyor belt at the scale location in pounds,
E is the modulus of elasticity of belt carcass material in psi,
Iis the moment of inertia of carcass cross-section in (in4),
D is the misalignment between scale idlers and adjacent idlers in inches,
is the angle of conveyor incline in degrees.
In theory, on a normal day, only the factor Q should change: it is the one
that is measured. But, if T is no longer predictable, everything falls apart.
Also, E, I, and D are subject to slight changes with time: Remember, these
systems are submitted to tremendous vibration and frequent temperature
and wind changes.
6
A Logical Test
Program:
Zero Balancing
A Logical Test
Program:
Chain Requirements
Chain calibration is much better than static weight calibration. The
chain should be selected to meet the following requirements:
The chain should have a nominal-per-foot rating equal to the
desired conveyor loading, and be marked as such to within 0.1%
accuracy of total weight.
The uniformity of the chain on its pounds-per-foot rating shall
be within 0.25%, and maintained.
The chain should be long enough to span beyond the second
fixed idler to either side of the scale, as shown in the next slide.
The chain should be of the free roller or wheel type and have a
pitch that is no longer than 6 inches and divides the idler spacing
as evenly as possible.
The chain must be kept dry and under dust cover.
The chain mounting hardware must be such that precise
positioning of the chain can be attained separately.
For practical reasons, the chain weight is limited to about 250
pounds/foot and this is insufficient for the calibration of large belt
scale systems (e.g., 10000 tons/hour and over).
Typical Calibration
Systems
C h a in S p a n = n L
# 2 f ix e d id le r
# 2 f ix e d id le r
W e ig h t R e a d in g
C h a in T e s t
S ta n d a rd W e ig h t
# 2 f ix e d id le r
W e ig h t R e a d in g
S ta tic W e ig h t T e s t
10