Double Suction
Suction pressure = stuffing box pressure
Viscosity
Generally the higher the viscosity, the better the lubricating
characteristics
A product with a viscosity of 20,000 SSU (5000 cp) can be
sealed with standard seals
Beyond 5000 cp, the drive unit has to be beefed up to
compensate for the increased shear occurring at the sealing
faces.
For high viscous applications:
Single seal with external flush
Double seal with external flush
The viscosity & lubricity of water decrease with increased
temperature. Above 82C (viscosity 0.35 cp) seal faces can
contact each other and wear rapidly, unless specially designed
Specific Gravity
Specific Gravity = Density of a substance
Density of Water at 4C
Specific gravity is used to estimate the lubricity of
light hydrocarbons
Specific gravity below 0.68 (Heptane), require one
face as carbon and special seal face design with
higher balance to contain fugitive emissions
Vapour Pressure
The pressure at which a liquid will flash into vapor at
given temperature
If seal generated heat causes the sealing liquid to boil
in seal chamber pressure, the liquid film between the
seal faces will vaporize.
Solution :
Increase seal chamber pressure with proper bypass flush
line and throat restriction device.
Cooling the seal chamber. Seal chamber should be kept at
least 15C below the boiling point of the product at the
seal chamber pressure
Cavitation
Operated under cavitating conditions for sufficient length of
time:
Cavitation
High speed video shows that seal face temperature excursions occurred when
gases were drawn across the seal faces and by the formation of gas bubbles in the
seal chamber near the seal faces during pump cavitation.
Seal Performance during cavitation :
Zones
Normal Pump
Operation
Pump Cavitation
Mode
Seal chamber
temperature (C)
65
65
Shaft sleeve
vibration, mils p-p
1.9
2 to 8.4
Seal face
vibration, mils p-p
<2.0
13 to 35
Seal face
temperature ( C )
67 to 74
166 to 427
Vibration
Pusher Seals :
Vibration should be kept below 0.32 inches/second
At levels beyond 0.32 inches/second and upto 0.60 inches/second seal
damage and leakage will start.
Bellows seals :
Axial vibration of the bellows seal end face
Caused by out of perpendicularity
Dampened by the hydraulic closing force
Packing Pusher
Compression
Packings
Stuffing Box
Impeller
Gland
Insert Mounting
Collar
Insert
Compression ring
Sealring
Shaft Packing
Compression Unit
Hardwares: Collar, Compression ring, Gland, Sleeve
Seal Faces : Sealring & Insert
Secondary Packings : Shaft packing, Insert Mounting, Sleeve &
Gland Gaskets
5 Paths of Leakage
Gland Gasket
Shaft Packing
and Sealring
Insert
Mounting
Shaft Packing
and Sleeve
Seal Faces
Materials : Hardwares
# 5 Carbon (273C)
#17 Carbon (320 C)
Antimony Impregnated Carbon (204 C)
#18 Carbon (Salt Impregnated - SB 200 only)
Special Grades
Silicon Carbide :
Silicon Carbide 1(Reaction bonded) - 427 C
Silicon Carbide 2 ( - Sintered)
- 427 C
Durchrome
Chromic Oxide layer on metal body - 177 C
Shaft Packings
Fully Interchangeable Shaft Packings
Viton
- 204C
Neoprene - 107C
Buna N - 107C
EPR /EPT - 177C
Kalrez
- 315C
Pure Teflon
- 177C
Glass Filled Teflon
- 232C
Teflon Encap. O ring - 204C