Introduction to CAD/CAM/CAE

Introduction
CAD/CAM/CAE

Introduction to CAD/CAM/CAE

Concept map of the subject

Introduction
CAD systems

Concept of graphic programming

Computer aided drafting systems
Geometric modeling
Manipulation of curve, surface and solid

CAM systems
CAD/CAM integration
Process planning systems
Numerical control

CAE systems
Concept of CAE system
Finite element, finite volume and boundary element
Finite element modeling, meshing and

Introduction to CAD/CAM/CAE

Definisi CAD

CAD (Computer Aided Design) dapat didefinisikan sebagai

penggunaan sistem komputer untuk membantu kreasi, modifikasi,
analisis, atau optimisasi suatu desain.
Sistem komputer terdiri dari hardware dan software untuk melakukan
fungsi khusus desain yang diperlukan.
Hardware untuk CAD antara lain komputer, display grafis (monitor),
keyboard, pointing device (mouse, space ball, tablet/pen, digitizer),
plotter/printer, dan komponen periperal lainnya.
Software CAD adalah program komputer untuk melakukan fungsi
komputer grafis dan program aplikasi untuk melakukan fungsi
rekayasa.

Introduction to CAD/CAM/CAE

Siklus Produksi
Product
Concept

Dersign
Engineering

Order new
Equipment
And tooling

Customer
& market

Quality
Control

Production

Drafting

Process
Planning

Production
Scheduling

Introduction to CAD/CAM/CAE

Siklus Produksi dengan CAD/CAM

Computer
Aided
Design

Product
Concept

Customer
& market

Quality
Control

Computer Aided
QualityControl

ComputerAided Drafting
And Documentation

Dersign
Engineering

Drafting

Order new
Equipment
And tooling

Process
Planning

Production

Production
Scheduling

Computer Controlled
Robot, machines, etc.

Computer Aided
Process Planning

Computerized scheduling,
Material requirement planning,
Shopfloor control

Introduction to CAD/CAM/CAE

Recognition
Of need

Computer Aided
Desain
Problem
Definition

Geometric
Modeling

Synthesis

Engineering
Analysis

Analysis and
Optimization

Design Review
And Evaluation

Evaluation

Automated
Drafting/
3D Modeling

Presentation

Proses Desain

Introduction to CAD/CAM/CAE

Tujuan penggunaan CAD

Meningkatkan produktifitas perancang.

Meningkatkan kualitas desain.
Memperbaiki komunikasi.
Membuat database untuk manufaktur.
Yang pada akhirnya bertujuan untuk
meningkatkan daya saing.

Introduction to CAD/CAM/CAE

Evolusi Teknologi CAD/CAM/CAE

De
sig
n

-C
en
tr

ic

ss
e ic
c
o tr
r
P en
C
KNOWLEDGEWARE

DIGITAL
MOCKUP
3D DESIGN
ELECTRONIC
DRAWING

VIRTUAL
PRODUCT
& PROCESS

Introduction to CAD/CAM/CAE

Process Centric
Design
Pre-validation

Conceptual
Design & Styling

Detailed Design

Digital Mockup
Electrical
Design

Fabrication

Manufacturing
Tooling

Introduction to CAD/CAM/CAE
THE BASIC PHILOSOPHY
: FRONT-END
LOADING
Diagram Front
end Loading
High

Freedom to Change

Product Knowledge

(as late as possible)

(as early as possible)

ENGINEERING / MANUFACTURING PROCESSES

Front end
Loading

Low
Cycle Time

A permanent driver for CATIA development: Front End Loading

Introduction to CAD/CAM/CAE

Jenis-jenis Model
Model fisik (physical model)
Model bidang datar (drafting)
Model komputer/digital :
- model wireframe
- model surface
- model solid

Introduction to CAD/CAM/CAE

Model Wireframe

Introduction to CAD/CAM/CAE

Model Surface

Introduction to CAD/CAM/CAE

Model Solid

Introduction to CAD/CAM/CAE

Dari 2D ke 3D

Mengapa 3D ?

Introduction to CAD/CAM/CAE

Dari 2D ke 3D
Tahap Disain Manufaktur : 2 D drafting
Conceptu
al Design

2D
drafting
Manufacturi
ng

Review &
Analysis

Introduction to CAD/CAM/CAE

Dari 2D ke 3D
Tahap Disain Manufaktur : 3D Modeling
Conceptu
al Design
Review &
Analysis
Solid
Modeling
Manufacturi
ng

Rapid
Prototypi
ng

Introduction to CAD/CAM/CAE

Keuntungan Model 3D

Visualisasi & representasi lebih baik

Digital pre-assembly
Rapid prototyping
Analisis lebih cepat
Kesalahan manufaktur dihindari
Menunjang concurent engineering

Introduction to CAD/CAM/CAE

Kategori CAD / CAM / CAE

Highend
Solution
s
Mid-range
CAD

Low-end
CAD

CAD/CAM/CAE yang
terintegrasi
(satu
database)
CATIA, Unigraphics, ProEngineer, IDEAS, CADSS
Pemodelan 3D
Mechanical Desktop,
SolidWork, SolidEdge

Gambar 2D
Autocad,
Microstation,
CADKey

Introduction to CAD/CAM/CAE

Metoda Pembentukan Model Solid

Constructive Solid Geometry ( CSG )

Boundary representation ( B-Rep )

Introduction to CAD/CAM/CAE

Constructive Solid Geometry ( CSG )

UNION

INTERSECT

SUBSTRACT

Introduction to CAD/CAM/CAE

Boundary representation ( B-Rep )

Introduction to CAD/CAM/CAE

Membentuk Model Solid

Extrude
Revolute
Thickness/Offset

extrude

Volume/fill

thickness

revolute

Introduction to CAD/CAM/CAE

Membuat Gambar 2D
dari 3D Solid

Introduction to CAD/CAM/CAE

Aplikasi CAD/CAM/CAE

Mechanical Design

Digital Mockup

Shape Design & Styling

Equipment & Systems

Analysis

Manufacturing

Introduction to CAD/CAM/CAE

Styling & Shape Design

Styling

Shape Design

Introduction to CAD/CAM/CAE
Part Design

Drafting

Mechanical Design
Assembly Design

Introduction to CAD/CAM/CAE
Sheetmetal Design

Mold Tooling Design

Mechanical Design
Structure Design

Introduction to CAD/CAM/CAE

Analysis

Part Stuctural Analysis

Assembly Structural Analysis

Introduction to CAD/CAM/CAE

NC Manufacturing

Prismatic Machining (2.5 axis)

3-Axis Surface Machining
Multi-axis Surface Machining
Lathe Machining

Introduction to CAD/CAM/CAE

Digital Mock-up

DMU Navigator
DMU Space Analysis
DMU Kinematics
DMU Fitting

Introduction to CAD/CAM/CAE

Equipment & Systems Engineering

Electrical System Design

Piping Design
Ducting (HVAC) design
Circuit Board Design
Piping & instrumentation Diagram

Introduction to CAD/CAM/CAE

CAD/CAM di Industri Otomotif Global

VW (with Audi, Seat, Skoda, Rolls-Royce)
DaimlerChrysler (with MCC, Freightliner,.)
Fiat (with Ferrari, Alfa Romeo, ...)
Honda
PSA (with Peugeot & Citroen)
Renault
Mitsubishi (incl. CADAM)
Hyundai (with Kia, Asia Motors)
BMW (with Rover)
Daewoo (with Ssangyong)
AvtoVAZ - Russia
Isuzu
Volvo Car
FHI (Subaru)
Telco - India
Maruti - India
Proton - Malaysia
FSO - Poland

CAx System usage as core system =

more than 50 % of all mech. CAx seats
are the respective CAx System

Ford (with Mazda, ...)

CATIA,

CATIA

the de-facto Automotive

Industry Standard

SDRC
GM (with Saab, ...)

UG II
Suzuki (incl. CATIA)
Nissan (incl. SDRC)
Toyota (with Daihatsu)

own developed
system

Introduction to CAD/CAM/CAE

Aerospace
Aerospatiale
Boeing Company
British Aerospace
CASA (Construcciones
Aeronauticas)
Cessna Aircraft Company
Daimler-Benz Aerospace (DASA RI)

Dassault Aviation
Eurocopter
Gulfstream
Dirgantara Indonesia (IPTN)
Korean Air-Line
Lockheed Martin
Samsung Aerospace
Sikorsky Aircraft
GECI

Introduction to CAD/CAM/CAE

Automotive

Daimler-Chrysler
Lear Seating Co.
Allied Signal
Leyland Product Design Indonesia
BMW AG
Magna Interior Systems Kramayudha Tiga
Berlian
British Steel Automotive EngMayflower Vehicle Systems
Astra Honda
Group
Mercedes Benz
Motors
Brose Group
Michelin
New Armada
Christy Industries
Mitsubishi
Chrysler Engineering
Motor Panels for Aston Martin
Cosworth Engineering
Oshkosh Truck
Courage
Pininfarina
Creative Automotive DesignPlymouth
Ltd
Prowler
Daewoo
Red Bull-Sauber-Ford
Dodge
Renault Automotive
Ferrari
Rover
FIAT
Scania CV AB
Fontana Group
SEAT
Freightliner
Skoda
Goodyear
Turkish Mercedes Benz Company
Gruppo Magneti Marelli
Valeo
Hella Manufacturing Ltd
Valmet, car
Honda
VAZ ("Lada")
I.DE.A SpA
Volkswagen
Italdesign
Volvo
Keiper Recaro

Introduction to CAD/CAM/CAE

Railway

Europe
Adtranz
Alsthom
Auxiliar Ferrocarriles
Bombardier Transportation

Goninan, Australia

Japan

INKA, Indonesia

Kawasaki H.I.

Korea
Daewoo H.I.
Hanjin H.I.
Hyundai Pres.
Instr.

Fuji H.I.
Aruna Sharyou
Toukyu
Sharyou

Introduction to CAD/CAM/CAE

Electronic &
Consumer Goods
Black and Decker, US Household Products
Electrolux Cookers
Federal Cartridge Co.
Flymo Ltd
Frigidaire
Homelite
I.DE.A SpA
International Jensen Inco.
L'Oreal
Peavey Electronics
Pfaltzgraff
Plastic Technology Center (Lexmark)
Samsonite
Sanyo
Sony
National Gobel Indonesia

Gp

Introduction to CAD/CAM/CAE

Fabrication & Assembly

ABB Zamech Elblag

Black and Decker US Inc.
Braun Medical
Canon
Cebrig
Claas
COMAU Gruppo
Ermetek
Electric Boat Corporation
GEC Alsthom Transporte
Goodyear Tire and Rubber

Goninan
Grumman Corporation
Grundfos Pumps Corporations
Kawasaki Heavy Industry
Klippon (Weidmuller)
P and H Mining Equipment
Pico Wisne
Smith Meters
Stadco
Valmet Paper

Co.

INKA
Semen Gresik
PAL-GE
Komatsu

Introduction to CAD/CAM/CAE

Plant /Ship
Blamengin
Elektrovod Bratislava
Hwa Seung Group
ISC Consulting

ABB Flakt Industri AB

ABB Power
ABB Power Oy
ABB Zamech Elblag
ASG Accessories
ATNI

Engineer
MAERSK
Meyer Werft
Technip
VSZ Engineering
PT. PAL Indonesia

Introduction to CAD/CAM/CAE
UNIVERSITIES

UNI Stuttgart
TU Berlin
TH Darmstadt
UNI Kaiserslautern
ITUV Berlin
MIT, Boston - USA
Lehigh University, USA
Stanford University, USA
NTN University, Norway
NUS, Singapore

UMS, Solo
ITS, Surabaya
Politeknik Negeri
Bandung
Bina Nusantara, Jakarta
Politeknik Bina Niaga,
Bogor
ATMI, Solo
Universitas Trisakti,
Jakarta

and many more

..