Change Log
Change Log
Date
Author
Description
Page
30Aug10
Steve Beem
Initial publication
4/5/11
Steve Beem
4/28/11
Steve Beem
30
5/31/11
Steve Beem
Added 6 mm clearance requirement for coolant lines and air inlet supply
lines
6/14/11
Steve Beem
15
12/13/11
Steve Beem
13
1/4/12
Steve Beem
All
9, 32
17,19, 33
Summary
Summary, continued
Summary, continued
Table of Contents
Page
Requirements
Discussion
Engine Options to Select For A New
7
10
Engine Specification
Aftermarket Parts to Order - All Engines
Parts Information
Special Instructions for An Engine that did
not come with a REPTO flywheel housing
Installation Guide - All Engines
Check List
11
13
15
18
19
31
Requirements
Requirements, continued
Requirements, continued
Discussion
10
12
Flywheel Housing
Engine
B3.3NA
B3.3T
B3.3TAA
QSB3.3
none
FH9686
CP9610
CP9610
B3.3NA
B3.3TAA
QSB3.3
IC9755, IC9855,
or IC9854 (select
one)
IC9755, IC9855,
or
IC9854 (select one)
B3.3T
TB92120 HMFO
TB92121 HMRO
TB92120 HMFO
TB92121 HMRO
B3.3NA
B3.3T
Air Compressor Kit
B3.3TAA
QSB3.3
Air Intake Hose
Air Crossover
Connection
13
14
Ref.
Item
Qty
4996937
Connector, Male
Part Description
Part No.
Ref.
Item*
Qty
5287012
Compressor, Air
3929751
10
3281977
4996624
11
Hose, Flexible
5272918
Bracket, Connection
5261309
12
Hose Plain
3979410
3922844
13
Clamp, Hose
4930304
Clamp, Hose
3657733
14
Clip
3093931
3900589
15
144044
Hose, Plain
5256330
Part Description
3093939
16
16
17
18
You MUST REMOVE the specified cup plug (PN 4988075) from the block
to allow oil to enter the REPTO housing. (This step is not needed if
REPTO is factory installed.)
19
20
Installation Guide
All Engines, continued
OEM must install tail support for
air compressor.
The coolant hoses must be
secured every 18 inches to
avoid excessive vibration.
Advised locations shown
on next page.
Air Discharge thread is M27 x 2.
21
22
13
Oil Line In
Air Line In
12
13
AC
Coolant
Supply
Line
Noun Name
23
Part Number
Item Ref.
Qty
Notes
Clamp, Hose
3922844
13
Hose
5261309
12
40 inches long
24
Remove
plug and
mount
connector
on 1 of
the 5
possible
oil rifle
drillings
as shown.
9
14
Part Number
Item Ref.
Qty
Connector
4996937
Hose
4996624
11
Clip
3657733
14
3900589
15
25
Nut, Hexagon Flange
Notes
Torque to 24 Nm [18 ft-lb] . Note: 4996937 comes with 2 O-rings: Larger size
(toward the hose): 3922794 & Smaller size (toward the block): 3678925
996937
AC Air
Supply
13
AC
Coolant
Return 11
AC
Coolant
Supply
26
Oil Line: In
AC coolant
Return Line
Inlet is near
the cast
number 9
Mount Hose to
Water Pump
Inlet
2
Noun Name
Part Number
Item Ref.
Qty
Coupling Elbow
3979410
Clamp, hose
4930304
Coupling Elbow
3281977
Hose
144044
32 inches long
27
Notes
Torque to 24 Nm [18 ft-lb]
AC coolant
Supply
28
Noun Name
Part Number
Item Ref.
Qty
Coupling Elbow
5256330
Clamp, hose
4930304
Hose plain
144044
Notes
Torque to 24 Nm [18 ft-lb]
Installation Guide
All Engines - Tail Support
10
Noun Name
30
Part Number
Item Ref.
Qty
Notes
Screw
3093931
3093939
16
Bracket, Connection
5272918
3929751
10
Check List
Check List
32
33