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BANANA FIBRES

INTRODUCTION

Plant fibers are schlerenchymatous cells with heavily lignified cell


walls having a narrow lumen in cross section. Fiber cells are dead at
maturity and serve as a support tissue.
Natural fibers possess several advantages over synthetic fibers such
as low density, appropriate stiffness and mechanical properties and
also high disposability and renewability. Also, they are recyclable and
biodegradable.
Banana fibers can be used for various purposes such as in textile,
paper or handicrafts industry.
Banana paper is versatile as it is waterproof and stronger than woodpulp paper, meaning it can be used in packaging and even as a basis
for building materials.
India is the first banana fruit producer in the world and the yield is 16
million tons per year. After harvesting, the pseudo stem of banana is
disposed as a waste material. The fiber content of the above material
is 54.3% and can be effectively used as a source of natural fibers.

Banana fibers can be extracted by employing chemical,


mechanical or biological methods. Chemical method
causes environmental pollution, while mechanical
method fails to remove the gummy material from the
fiber bundle surface.
Biological procedures yield more fiber bundles than the
other two procedures without any harm to the
environment. The extraction of banana fibers using
biological natural retting has already been reported.
After extracting the fibers, degumming is essential prior
to the utilization of fibers. The removal of heavily
coated, non-cellulosic gummy material from the
cellulosic part of plant fibers is called degumming.
Pectinases have a leading role in the degumming of
natural fibers by removing interlamellar pectin which
acts as a cementing substance between the fibers.
Solid-state fermentation is an efficient tool for microbial
enzyme production including pectinases. The yield of a
desired product under SSF depends upon several factors
like particle size of the substrate, initial moisture
content of the medium, incubation temperature etc. and

Processes For Extraction of


Banana Fibre

Japanese Method
Nepalese Method
Mechanical
Extraction
Chemical Extraction

Lets Study the Methods in


Brief
Japanese Method
The cultivation of banana for clothing and other
household use in Japan dates back to the 13th
century.
In the Japanese method of making banana fiber,
the care is taken right from the stage of plant
cultivation. The leaves and shoots of the banana
plant are pruned periodically to ensure their
softness.
The harvested shoots are first boiled in lye to
prepare the fibers for making the yarn. These
banana shoots give away fibers having varying

This further results in yarns and textiles with


differing qualities that can be used for specific
purposes. The outermost fibers of the shoots
are the coarsest ones.
They are therefore, more suitable for making
such home furnishing as tablecloths. The
softest part is the innermost part that gives
soft fibers which are widely used for making
kimono and kamishimo, the traditional
Japanese apparels. The banana cloth making
process is a lengthy one and all the steps are
performed by hand.

Nepalese Method
In Nepal, the trunk of the banana plant is
harvested instead of the shoots. Small pieces of
these trunks are put through a softening process
for mechanical extraction of the fibers, and then
bleaching, and drying.
The fiber obtained thus has appearance similar
to silk which has become popular as banana silk
fiber yarn. This fiber is refined, processed and
skeined mostly by the Nepalese women.

Only the aged bark or the decaying outer layers


of the banana plant are harvested and soaked in
water to quicken the natural process. When all
the chlorophyll is dissolved, only the cellulose
fibers remain.
They are extruded into pulp so that they may
become suitable for spinning into yarn. The yarn
is then hand- dyed.
They have high textural quality similar to silk
and as such employed in making high end rugs.
These traditional rugs are woven by handknotted methods again by the women of Nepal.

Mechanical Extraction
This mechanical and manual extraction of banana
fibres was tedious, time consuming, and caused
damage to the fibre.
Consequently, this type of technique cannot be
recommended for industrial application. A special
machine was designed and developed for the
extraction of banana fibres in a mechanically
automated manner.
It consisted mainly of two horizontal beams
whereby a carriage with an attached and specially
designed comb, could move back and forth.

The fibre extraction using this technique could


be performed simply by placing a cleaned part
of the banana stem on the fixed platform of the
machine, and clamped at the ends by jaws. This
eliminated relative movement of the stem and
avoided premature breakage of the fibres.

Chemical Extraction
Banana plants were obtained and the trunk cut
into equal parts of four each weighing 2kg.
Sodium hydroxide solutions of 0.1M, 0.05M, 0.01M
and 0.00M were prepared and each poured into
labeled containers.
The banana trunks were completely immersed
into the four labeled containers and covered.
The trunks were left to ret for 6 weeks and the pH
monitored daily.

Characteristics of Banana
Fibers
Banana fiber is a natural bast fiber. It has its own
physical and chemical characteristics and many
other properties that make it a fine quality fiber.
Appearance of banana fiber is similar to that of
bamboo fiber and ramie fiber, but its fineness
and spinnability is better than the two.
The chemical composition of banana fiber is
cellulose, hemicellulose, and lignin.
It is highly strong fiber.
It has smaller elongation.

It has somewhat shiny appearance depending


upon the extraction & spinning process.
It is light weight.
It has strong moisture absorption quality. It
absorbs as well as releases moisture very fast.
It is bio- degradable and has no negative effect
on environment and thus can be categorized as
eco-friendly fiber.
Its average fineness is 2400Nm.
It can be spun through almost all the methods
of spinning including ring spinning, open-end
spinning, bast fiber spinning, and semi-worsted
spinning among others

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